• Title/Summary/Keyword: 마찰 계수

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Optimization and Application of Si-DLC Coating with Low Friction and High Hardness Property by Using PECVD Method

  • Yeo, Gi-Ho;Mun, Jong-Cheol;Sin, Ui-Cheol;Lee, Hyeon-Seok;Choe, Sun-Ok;Yu, Jae-Mu
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.08a
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    • pp.169.2-169.2
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    • 2013
  • 본 연구에서는 gas를 이용한 PECVD 공법중 이온화 에너지가 높고 대면적 코팅이 용이한 Hybrid 코팅 장비에서 Linear Ion-Gun 이용하여 탄화수소 계열의 gas인 $C_2H_2$ 와 Si을 함유한 TMS (tetramethylsilane, $Si(CH_3)_4)$ gas를 이용하여 저마찰, 고경도 특성을 갖는 Si-DLC 코팅에 대한 연구를 수행하였다. Si-DLC 코팅에 앞서 전처리 공정으로 Linear Ion-Gun에 Ar gas를 주입하고 고전압의 DC 전원을 인가하여 제품 표면의 건식세정 및 표면 활성화를 진행 후, $C_2H_2$ 와 TMS gas를 Linear Ion-Gun에 주입하여 Si-DLC 코팅 공정을 진행하였다. Si-DLC 코팅시 $C_2H_2$ gas 주입량을 고정하고 TMS 가스 유량을 5~20sccm으로 조절하여 Si 함유량에 따른 Si-DLC 코팅막의 특성을 분석하였다. 이렇게 코팅된 Si-DLC의 박막 특성 분석으로 마찰계수 측정을 위해 ball-on-disk 타입의 tribometer를 사용하였으며, 박막 경도 측정은 Nano-indenter를 이용하여 분석을 진행하였다. 그 결과 Si을 포함하지 않는 DLC의 경우 마찰계수가 ~0.2를 가지는 반면, Si-DLC의 경우 Si 함유량이 약 1.5at%일 때, 마찰계수 ~0.04 저마찰의 우수한 특성을 지니며, 박막의 경도는 22[Gpa]로 고경도의 Si-DLC 코팅을 확인할 수 있었다.

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Synthesis and evaluation of DLC thin film with low friction coefficient prepared by Plasma Chemical Vapor Deposition (PCVD) (PCVD법에 의한 저마찰 DLC 코팅막 제조 및 특성 평가에 관한 연구)

  • Lee, Gyeong-Hwang;Park, Jong-Won;Jeong, Jae-In;Yang, Ji-Hun;Park, Yeong-Hui;Heo, Gyu-Yong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2009.10a
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    • pp.177-178
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    • 2009
  • DLC (Diamond-like Carbon) 코팅막은 저마찰, 고경도, 낮은 표면조도 등의 우수한 특성을 갖는 박막 물질로 다양한 산업분야에서 그 코팅막의 활용을 목적으로 응용연구가 활발하게 이루어지고 있다. 본 연구에서는 플라즈마 화학기상증착(PCVD) 공정을 이용하여 바이어스, 진공도, 공정 온도 등의 코팅 조건 변수를 이용하여 DLC 코팅막을 제작하였다. 또한, 코팅막은 공정 조건에 따라 증착속도, 표면 및 단면 조직, 밀착력, 경도, 마찰계수 등의 특성을 평가하였다. 플라즈마 화학기상증착법을 이용한 DLC 코팅막 제조는 상온과 $175^{\circ}C$에서 이루어졌으며, 저온 중 DLC 코팅막 제조가 가능해짐에 따라 고분자 와 같은 저융점을 갖는 피처리물의 코팅처리가 가능하여 산업적 응용의 확대가 기대된다. SEM 표면 조직 관찰에 따른 DLC 코팅막의 표면조직과 조도는 공정조건에 따라 큰 차이는 보이지 않았지만, 밀착력에 있어서는 매우 큰 차이를 나타내었다. 스크래치 시험 결과 가장 높은 밀착력은 100 N 이상을 나타내었으며, 이 때의 마찰계수는 약 0.02를 나타내었다. 가장 낮은 마찰계수는 약 0.01을 보였으며, 이때의 밀착력은 25 N을 나타내었다. 증착속도는 바이어스 전압의 증가에 따라 증가하는 경향을 나타내었으며, 온도의 증가에 따라 감소하는 경향을 나타내었다.

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Influence of Oxidation Inhibitor on Carbon-Carbon Composites: 6. Studies on Friction and Wear Properties of Carbon-Carbon Composites (산화억제제 첨가에 의한 탄소/탄소 복합재료의 물성에 관한 연구 : 6. 탄소/탄소 복합재료의 마찰 및 마모특성)

  • Park, Soo-Jin;Seo, Min-Kang;Lee, Jae-Rock
    • Polymer(Korea)
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    • v.25 no.1
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    • pp.133-141
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    • 2001
  • The friction and wear properties of carbon-carbon composites made with different weight percent of $MoSi_2$ as an oxidation inhibitor were investigated using a constant speed wear test apparatus in an oxidation environment. The results indicated the carbon-carbon composites undergoing an abrupt transition of friction coefficient, from low-friction behavior(${\mu}$=0.15~0.2) during normal wear regime to the high-friction behavior(${\mu}$=0.5~0.6) during dusting wear regime at the frictional temperature range of 150~180${\circ}C$. The existence of temperature-dependent friction and wear regimes implied that the performance of specimen made with carbon-carbon composites was markedly affected by the thermal properties of the composites. The carbon-carbon composites filled with MoSi2 exhibited two times lower coefficient of friction and wear rate in comparison with the composites without $MoSi_2$. Especially, the composites containing 4wt% $MoSi_2$ filler showed a significantly improved activation energy for wear due to the reduction of both the porosity and powdery debris film formation on sliding surface when compared to those without $MoSi_2$.

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Prediction of Pumping Friction Resistance Coefficient in Pipe Influenced by Concrete Rheology Properties (콘크리트의 레올로지 특성에 따른 펌핑관내 마찰저항계수의 예측에 관한 연구)

  • Kim, Hyung-Rae;Cho, Ho-Kyoo;Kim, Jung-Chul;Lee, Kewn-Chu
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.2
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    • pp.118-126
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    • 2014
  • The establishment of the technology for evaluating friction resistance and pipe pressure and the relation of the fluid characteristics and pumpability of concrete is essential for concrete pumping performance for the rapid construction of super-tall buildings. In this study, a quantitative evaluation of concrete fluid characteristics and surface friction resistance was performed, applying different concrete mix proportions and pumping conditions. To achieve this, we developed a temporary horizontal pumping evaluation system to measure pipe pressure and surface friction characteristics, and performed an experiment to investigate the relations between concrete rheology characteristics and friction resistance in pipe. The experiment found that in terms of the rheology characteristics, plastic viscosity was reduced remarkably after pumping. As well, high regression between the surface friction and pressure gradient was confirmed. This means that it is possible to evaluate the friction resistance between concrete and pipe by means of a pumping system that includes a frictional resistance testing pipe. In addition, high regression between the plastic viscosity of concrete after pumping and friction resistance coefficient was confirmed. Finally, it is considered that pumping pressure can be predicted using the friction resistance coefficient derived in this study, and it has high regression.

Friction Characteristics of DLC and WC/C (DLC와 WC/C의 마찰특성)

  • Kim, Dong-Wook;Kim, Kyung-Woong
    • Tribology and Lubricants
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    • v.27 no.6
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    • pp.308-313
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    • 2011
  • In this study, friction tests were performed in order to investigate the effect of sliding velocity and normal load on the friction characteristics of DLC (a-C:H) and WC/C (a-C:H:W) using a ball-on-disk type friction tester. DLC and WC/C were deposited on AISI 52100 steel balls. Friction tests against carburized SCM 415 Cr-Mo steel disks were carried out under various sliding velocity (0.1, 0.78, 1.56, 3.13, 6.25, 12.5, 25, 50 and 100 mm/s) and normal load (2.4, 4.8 and 9.6 N) conditions while the relative humidity was 20~40 % R.H. and air temperature was $16{\sim}24^{\circ}C$. As results, kinetic friction coefficients of DLC and WC/C were obtained under each test condition. The results show that the kinetic friction coefficients of DLC and WC/C generally increase with the increase in sliding velocity. And, under the same sliding velocity condition, the kinetic friction coefficients are almost constant regardless of normal load. In addition, the kinetic friction coefficients of DLC are lower than those of WC/C under the same test conditions.

Effects of the Weaving Tension Characteristics on the Surface Properties of PET Fabrics for the Sensitive Garment (I) (직기장력특성이 감성 의류용 PET 직물의 표면특성에 미치는 영향 (I))

  • Kim Seung-Jin;Kang Ji-Man
    • Science of Emotion and Sensibility
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    • v.7 no.4
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    • pp.25-33
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    • 2004
  • This study surveys the fabric surface properties such as mean value of the friction coefficient(MIU), mean deviation of the friction coefficient(MMD) and mean deviation of surface roughness(SMD) due to warp and weft tension differences using KES-FB system. For this purpose, fabric is designed as 5 harness Satin weave using 75d/36f warp and 100d/192f weft polyester filaments, and is woven by OmegaR rapier loom by Textec Co.Ltd and Picanol-GTXR rapier loom by Picanol Co.Ltd respectively. These grey fabrics are processed on the same dyeing and finishing processes. The fabric surface properties according to the weaving looms are analysed with warp and weft weaving tensions. And also surveyed the difference of fabric surface properties according to the fabric positions such as center and each edge of fabrics for the sensitive garment.

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Pipe Friction in Transition Flow (천이류에서의 관마찰)

  • Yoo, Dong Hoon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.13 no.4
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    • pp.101-109
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    • 1993
  • On the basis of Nikuradse laboratory experiments. two transition flow regimes are defined with respect to the characteristics of boundary layer. One is the transitional turbulent flow which has a transitional characteristics between smooth turbulent flow and rough turbulent flow, and the other may be called as transitional laminar flow which has transitional features between laminar flow and turbulent flow. The laboratory results of Nikuradse are carefully re-examined, and the flow regions are clearly defined. The velocity profile of the transitional turbulent flow is described by newly formulated equation, and the Darcy-Weisbach friction coefficient for the transitional turbulent flow is determined based on the theoretical form of profile equation, which is far better accurate than Colebrook-White equation. Difficulties still arise for the description of velocity profile when the flow undergoes from laminar to turbulent. In this case a linear interpolation procedure is proposed for the estimation of friction coefficient.

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A Study on Deformation Behavior of Thrust Cut Off System under High Pressure (고압하 추력중단장치의 변형거동 연구)

  • Park Sung-Han;Chang Hong-Been;Lee Hwan-Gyu;Kang Moon-Jung;Kim Jae-Hoon
    • Journal of the Korean Society of Propulsion Engineers
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    • v.9 no.4
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    • pp.89-95
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    • 2005
  • Thrust cut off(TCO) system is installed at the port of a rocket motor case forward dome. The snap ring and the closure are escaped sequentially by pulling out a wedge under internal pressure. The hydraulic structural tests of TCO and numerical simulations were performed, and both results were compared to understand the deformation behavior of TCO. By increasing splines symmetrically, the sealing capacity of TCO can be improved significantly. The escape pressure of TCO increases according to the increase of friction coefficient and there is a critical friction coefficient beyond which the snap ring can not be nearly escaped even after forced escape of wedge. Under low friction coefficient the snap ring is contracted to radial direction and easily escaped. But, under high friction coefficient, the snap ring can not be escaped from the port even after severe plastic deformation.