• Title/Summary/Keyword: 마찰/마모

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Effect of amount of magnesia on wear behavior of silicon nitride (마그네시아 양이 질화규소의 마모거동에 미치는 영향)

  • 김성호;이수완;엄호성;정용선
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.9 no.2
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    • pp.231-239
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    • 1999
  • The microstructure of ceramic composite has been found to be governed by the type and amount of the secondary phase, the sintering aid, and the sintering conditions such as sintering temperature, pressure and holing time. Moreover, tribological properties are strongly dependent on microsturcture of composite and operating conditions. In this study, silicon nitride with various amount of magnesia as a sintering aid were prepared and sintered by a hot pressing (HP) technique. Microstructure, mechanical properties (hardness, strength, and fracture toughness), and tribological properties in different environments of $Si_{3}N_{4}$ (in air, water, and paraffine oil) were investigated as a function of MgO content in $Si_{3}N_{4}$. As increasing the amount of MgO in $Si_{3}N_{4}$, the glassy phase in the grain boundaries enlarged the $\beta$-phase elongated grains, and also degraded the Hertzian contact damage resistance. Tribological behaviors in air was seemed to be determined by fracture toughness of $Si_{3}N_{4}$, and those in water and paraffin oil was seemed to be determined by hardness as well as strength. Since glassy grain-boundary phase (MgO) in $Si_{3}N_{4}$ expected to be reacted with water during sliding, such tribochemical reaction reduced wear. In paraffin oil under a higher applied load, the initial sliding dominated wear rate because of Hertzian contact damage.

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Development of Brake Disk Materials with Ni-Cr-Mo (Ni-Cr-Mo계 제동디스크 소재 개발)

  • Goo, Byeong-Choon;Lim, Choong-Hwan
    • Journal of the Korean Society for Railway
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    • v.11 no.2
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    • pp.188-194
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    • 2008
  • Brake disks for rolling stock are exposed to thermal fatigue during braking, and thermal cracks occur on surface of disks. Thermal cracks can cause serious accidents, deterioration of braking performance and increase of maintenance cost due to frequent exchange of friction materials. In this study, candidate materials with high-heat resistance were selected by searching the literature. By using cast specimens made of the candidate materials, chemical composition, crystal structure and graphite type were analyzed. In addition, friction coefficient and wear were measured and compared with values for the disk material in service. As a result, it was shown that the NiCrMo has highest tensile strength and lowest friction coefficient and the disk material in service has the most stable friction characteristics.

Frictional resistance of different ceramic brackets and their relationship to the second order angulation between bracket slot and wire (세라믹 브라켓의 종류 및 브라켓 슬롯과 와이어 각도에 따른 마찰 저항 차이)

  • Choi, Yoon-Jeong;Park, Young-Chel
    • The korean journal of orthodontics
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    • v.36 no.3 s.116
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    • pp.207-217
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    • 2006
  • Although ceramic brackets have been used widely for improved esthetics during treatment, ceramic brackets have some inherent problems; brittleness, attrition of the opposing teeth and high frictional resistance. This study was performed to understand the frictional resistance of the ceramic brackets, as well as to be a helpful reference for finding the solutions to the problem of frictional resistance. Three different kinds of brackets were used; metal bracket, polycrystalline ceramic brackets with a metal slot to reduce the high frictional resistance and monocrystalline ceramic brackets. The brackets were tested with a $.019{\times}.025$ stainless steel wire with a second order angulation of $0^{\circ}\;and\;10^{\circ}$, and the static and kinetic frictional forces were measured on the universal testing machine. The results of this study showed that the ceramic brackets, especially the monocrystalline ceramic bracket without a metal slot, generated higher frictional resistance than the metal bracket, and the frictional resistance was increased as the angulation between the bracket slot and the wire increased. Therefore, the development of the ceramic bracket with reduced frictional resistance and the prevention of excessive crown tipping during orthodontic treatment will lead to the simultaneous attainment of more efficient and improved esthetic treatment goals.

Investigation of Friction and Wear Characteristics of Automotive friction Materials containing different relative amounts of solid lubricants(Graphite, MoS$_2$, and Sb$_2$S$_3$) (자동차용 마찰재에 사용되는 고체윤활제의 성분비에 따른 마찰 밀 마모 특성에 관한 연구)

  • Choi, Nak-Cheon;Jang, Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.265-271
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    • 1999
  • The effects of solid lubricants on wear and friction characteristics of friction materials were studied using a pad-on-disk type friction tester. Friction materials with four different formulations containing different relative amounts of solid lubricants(graphite, MoS$_2$, and Sb$_2$S$_3$) were investigated. Results of this work showed that each formulation with different lubricants had unique friction characteristics. Friction material containing rich MoS$_2$ showed excellent friction stability at different friction conditions. However friction material containing rich Sb$_2$S$_3$revealed high wear of friction materials.

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A Study on Active Control of Air Bearing (공기 베어링의 능동제어에 관한 연구)

  • 이정배;김경웅
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1993.04a
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    • pp.80-84
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    • 1993
  • 공기베어링은 기체으 압축성에 의한 평균화 효과로 운전정밀도가 우수하고 기체의 낮은 점도에 의한 효과로 마찰력과 열발생량이 매우 적으며, 사용가능 온도구간이 저온에서 고온까지 넓고 프로세스 계통내의 기체를 윤활제로 사용할 수 있기 때문에 그 경우 불순물에 의한 오염이 문제되지 않는 장점등이 있다. 이와 같은 특성과 더불어 공기베어링은 지지 물체를 완전히 부상시켜 운전하므로써 마찰$\cdot$마모와 온도변화에 다른 열변형이 문제되지 않는다. 이러한 장점으로 인해서 공기베어링은 현재 정밀기기의 미끄럼면, 각종 측정장치의 테이블지지 기구로 많이 사용되고 있다. 반면 공기베어링의 단점으로는 기체의 낮은 점성계수로 인해서 부하능력이 적고 강성, 감쇄계수 또한 적다. 그리고 기체의 압축성으로 인해 뉴메틱 헤머라는 불안정 현상이 생기기도 한다. 본 연구에서는 스퀴즈 효과를 이용한 능동 공기베어링을 설계, 제작하여 실험하였다. 본 연구의 목적은 강성과 감쇄 계수가 작은 공기 베어링의 단점을 보완하기 위해 드러스트베어링을 대상으로 능동베어링을 설계, 제작하여 그 특성을 연구하고 기초 설계자료를 축적하는데 있다.

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Friction and Wear Characteristics of Friction Material with the Content of Hexamethylenetetramine (Hexamethylenetetramine의 함량에 따른 마찰재의 마찰.마모 특성)

  • Kim, Dae-Kyeun;Jang, Ho;Yoon, Ho-Gyu
    • Tribology and Lubricants
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    • v.16 no.4
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    • pp.266-273
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    • 2000
  • The friction characteristics of phenolic resin and model friction materials were investigated with the content of hexamethylenetetamine (HEXA). At 10 wt.% of HEXA, the phenolic resin and model friction materials showed the most stable friction coeffcient in constant temperature test at various test conditions because of its good thermal stability and proper curing reaction. It was found from constant interval test in mild condition that the friction coeffcients of friction materials cured with 10 wt.% of HEXA was the highest and stable values in the whole range of braking operations. However, at the severe condition in constant interval test, the friction coefficient of friction materials cured with 10 wt.% to of HEXA was lowered and as the number of braking operation increased, the values became stable. In order to obtain the thormal stable friction materials, the content of HEXA from 5 to 10 wt.% could be recommended.

Nano-tribology of laser textured hard disk by contact start/stop test (CSS test에 의한 레이저 텍스쳐 디스크의 나노-트라이볼로지)

  • Kim, Woo-Seok;Hwang, Pyung;Kim, Jang-Kyo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1589-1595
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    • 2000
  • 레이저 텍스쳐와 미케니칼 텍스쳐 컴퓨터 하드디스크의 마찰과 마코 매카니즘이 Contact Start/Stop test 실행후의 특성들에 대해 연구되었다. 다양한 분석적이고 기계적인 테스트 기술들이 이용되었다. 형상, 조도, 화학적 조성, 기계적 성질, CSS 로부터 기인된 코팅의 마찰특성들에 대해 그 변화들을 조사하였다. 즉, AFM(Atomic Force Microscopy), Nano-Indentation, Nano-Scratch, TOF-SIMS(Time of Flight Secondary Ion Mass Spectroscopy), AES(Auger Electronic Spectroscopy)등이 이 연구에 적용되었다. 레이저 텍스쳐 범프의 표면조도와 미케니칼 텍스쳐 지역의 표면조도는 각각 대략적으로 4nm 와 7nm 감소되었다. 탄성계수와 경도값은 CSS test후에 증가하였고 가장 바깥쪽의 코팅층의 변형강화가 생겨났다. 자성층과 Ni-P 층 사이에 점착성의 문제가 확인되었다. TOF-SIMS 분석은 C 와 $C_2F_5$의 세기에 있어서 감소를 드러냈고 이것은 코팅 표면에 윤활제 요소의 마모를 확실시 할수 있는 결과로 나타났다.

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A Study on the Numerical Friction Model for the Extrusion (압출성형을 위한 마찰수식 모델에 관한 연구)

  • Oh P. K.;Kim J. S.;Yu S. K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.11a
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    • pp.15-22
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    • 2002
  • To carry out perfectly the forming analysis of the extruding products, it is necessary that the friction boundary condition between dies and blanks should be worked out the accuate numerical friction models. But the numerical friction models adapting in the conventional Extrusion forming software may be large different from the actual conditions. Expecially, the use of the existing extrusion forming software is possible only in the limitted range owing to the unaccuracy of the high speed forming work. Therefore, tile prepare of this study is to develop the numerical friction model which describes the friction boundary condition mathematically well, to improve the accuracy of the extrusion farming analysis, and finally to expand the applying areas of the results.

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A Study on the Characteristics of $PM_{10}$ and $PM_{2.5}$ Behavior by Tunnel Wind in the Subway Stations (열차풍이 지하철역 미세먼지 농도에 미치는 영향 조사)

  • 김민영;이민환;여인학;조석주;이상열
    • Proceedings of the Korea Air Pollution Research Association Conference
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    • 2003.11a
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    • pp.108-110
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    • 2003
  • 서울지하철역사내의 미세먼지농도는 환기에 의한 외부대기오염의 영향이 크다는 그간의 주장과 연구조사내용과는 달리 금번 이와 관련한 일련의 조사연구에서 그의 대부분이 내부 source에 의하여 결정되는 것을 확인하였다. 그의 중요한 source로서는 운행회수 1일 4226회에 의한 레일과 바뀌, 팬토그래프와 급전시설의 마찰, 1일 이용인원 5,481,000명에 의한 바닥과 신발의 마찰에 의한 마모와 발진현상과 사람들간의 접촉에 의한 섬유상 먼지의 비산, 그리고 역사내부의 서어비스업체등에서 음식조리시 부적적한 환기시설로 인한 것 등이 주요한 요인으로 생각되나 열차의 빈번한 출입으로 인하여 발생하는 열차풍에 의한 번지발생은 source의 큰 부분을 차지한 것이라는 전제하에 본 조사를 실시하게 되었으며 그의 영향정도를 파악하였다. (중략)

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A Study of Binder Resins and Reinforcing Fibers in Automotive Friction Materials on Friction and Wear (자동차용 마찰재에 사용되는 결합제와 강화섬유에 따른 마찰 및 마모특성에 관한 연구)

  • Kim, Seong-Jin;Jang, Ho
    • Tribology and Lubricants
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    • v.15 no.4
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    • pp.314-320
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    • 1999
  • Friction and wear characteristics of phenolic resin-based friction materials reinforced with aramid pulp and potassium titanate were investigated using a pad-on-disk type friction tester. Friction characteristics such as friction stability, thermal stability, and wear rate varied according to the type of phenolic resins and the relative amount of aramid pulp and potassium titanate. The modified novolac resin-based friction materials showed better heat resistance and friction stability than those with the unmodified(straight) novolac resin. Compared with friction materials filled with potassium titanate or aramid pulp only, the friction materials reinforced with both aramid pulp and potassium titanate showed good friction stability and wear resistance. Increment of aramid pulp from 10 to 20 vol.% however, showed little difference in friction stability.