• Title/Summary/Keyword: 마이크로 구멍

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Improvement of Micro-hole EDM Efficiency using Vibration Flushing (진동기구를 이용한 미세구멍 방전가공의 효율향상)

  • Son, Seong-Min
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.2
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    • pp.623-628
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    • 2011
  • Micro EDM(Electric Discharge Machining) is one of the most powerful technologies which are capable of fabricating micro-structure without any problems from high cutting force. However, there is a significant defect in the part machining with deep holes or pockets, because debris which are generated by electric discharging may frequently cause a short circuit between an electrode and workpiece material. Vibration flushing can reduce the undesirable phenomena with dynamic flow of EDM fluid in a deep and choked area. In this study, Vibration flushing with solenoid is suggested and the results show that the method can generate a remarkable EDM efficiency with high amplitude at a low frequency in comparison with current vibration flushing methods with high frequency using piezo actuators.

Effects of Multi-hole Baffle Thickness on Flow and Mixing Characteristics of Micro Combustor (다공배플 두께가 마이크로 연소기의 유동 및 혼합특성에 미치는 영향)

  • Kim, Won Hyun;Park, Tae Seon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.41 no.9
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    • pp.623-629
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    • 2017
  • Flow structure and mixing characteristics in a micro combustor with a multi-hole baffle were numerically studied using the Reynolds stress model. The multi-hole baffle has geometrical features to produce multiple three-dimensional vortices inside combustion chamber. When the thickness of the baffle's geometrical factors changes, variations of vortical structures occur variously. Among these vortices, the vortex generated from the fuel stream exerts a critical influence on the mixing enhancement. The three-dimensional vortical structure, in its development state, was strongly dependent on the baffle thickness. In particular, as the baffle thickness decreases to values less than the diameter of the fuel hole, the jet stream in baffle holes changes from the parabolic to saddleback profile type. The sizes of recirculation zones inside combustion chamber and the mixing state were closely affected by the structure of the jet streams.

Machine Vision Inspection System of Micro-Drilling Processes On the Machine Tool (공작기계 상에서 마이크로드릴 공정의 머신비전 검사시스템)

  • Yoon, Hyuk-Sang;Chung, Sung-Chong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.867-875
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    • 2004
  • In order to inspect burr geometry and hole quality in micro-drilling processes, a cost-effective method using an image processing and shape from focus (SFF) methods on the machine tool is proposed. A CCD camera with a zoom lens and a novel illumination unit is used in this paper. Since the on-machine vision unit is incorporated with the CNC function of the machine tool, direct measurement and condition monitoring of micro-drilling processes are conducted between drilling processes on the machine tool. Stainless steel and hardened tool steel are used as specimens, as well as twist drills made of carbide are used in experiments. Validity of the developed system is confirmed through experiments.

Micro Electrochemical Machining of Stainless Steel Using Citric Acid (구연산을 이용한 스테인레스 스틸의 미세 전해가공)

  • Ryu, Shi-Hyoung
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.3
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    • pp.134-140
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    • 2008
  • Micro electrochemical machining (ECM) is conducted on stainless steel 304 using non-toxic electrolyte of citric acid. Electrochemical dissolution region is minimized by applying a few hundred second duration pulses between the tungsten SPM tip and the work material. ECM characteristics according to citric acid concentration, feeding velocity and electric conditions such as pulse amplitude, pulse frequency, and offset voltage are investigated through a series of experiments. Micro holes of $60{\mu}m$ in diameter with the depth of $50{\mu}m$ and $90{\mu}m$ in diameter with the depth of $100{\mu}m$ are perforated. Square and circular micro cavities are also manufactured by electrochemical milling. This research can contribute to the development of safe and environmentally friendly micro ECM process.

A Study on Improving the Quality of DIBR Intermediate Images Using Meshes (메쉬를 활용한 DIBR 기반 중간 영상 화질 향상 방법 연구)

  • Kim, Jiseong;Kim, Minyoung;Cho, Yongjoo
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2014.10a
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    • pp.822-823
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    • 2014
  • The usual method of generating an image for a multiview display system requires acquiring a color image and depth information of a reference camera. Then, intermediate images, generated using DIBR method, will be captured at a number of different viewpoints and composed to construct an multiview image. When such intermediate views are generated, several holes would be shown because some hidden parts are shown when the screenshot is taken at different angle. Previous research tried to solve this problem by creating a new hole-filling algorithm or enhancing the depth information. This paper describes a new method of enhancing the intermediate view images by applying the Ball Pivoting algorithm, which constructs meshes from a point cloud. When the new method is applied to the Microsoft's "Ballet" and "Break Dancer" data sets, PSNR comparison shows that about 0.18~1.19 increasement. This paper will explaing the new algorithm and the experiment method and results.

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Evaluation of Cat Brain infarction Model Using MicroPET (마이크로 PET을 이용한 고양이 뇌 경색 모델의 평가)

  • Lee, Jong-Jin;Lee, Dong-Soo;Kim, Yun-Hui;Hwang, Do-Won;Kim, Jin-Su;Lim, Sang-Moo;Chung, June-Key;Lee, Myung-Chul
    • The Korean Journal of Nuclear Medicine
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    • v.38 no.6
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    • pp.528-531
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    • 2004
  • Purpose: PET has some disadvantage in the imaging of small animal due to poor resolution. With the advent of microPET scanner, it is possible to image small animals. However, the image quality was not good enough as human image. Due to larger brain, cat brain imaging was superior to mouse or rat. In this study, we established the cat brain infarction model and evaluate it and its temporal charge using microPET scanner. Materials and Methods: Two adult male cats were used. Anesthesia was done with xylazine and ketamine HCl. A burr hole was made at 1cm right lateral to the bregma. Collagenase type IV 10 ${\mu}l$ was injected using 30 G needle for 5 minutes to establish the infarction model. $^{18}F$-FDG microPET (Concorde Microsystems Inc., Knoxville, TN) scans were performed 1, 11 and 32 days after the infarction. In addition, $^{18}F$-FDG PET scans were performed using human PET scanner (Gemini, Philips medical systems, CA, USA) 13 and 47 days after the infarction. Results: Two cat brain infarction models were established. The glucose metabolism of an infarction lesion improved with time. An infarction lesion was also distinguishable in the human PET scan. Conclusion: We successfully established the cat brain infarction model and evaluated the infarcted lesion and its temporal change using $^{18}F$-FDG microPET scanner.

Characteristics of Symmetric-Shape Parts Shearing on Micro NCT (마이크로 NCT에 의한 대칭형상구멍의 전단특성)

  • Hong N. P.;Kim B. H.;Chang I. B.;Kim H. Y.;Oh S. I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.02a
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    • pp.285-291
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    • 2002
  • The shearing process for the sheet metal is normally used in the precision elements such as a frame of TFT-LCD or lead frame of If chips. In these precision elements, the burr formation prevents the system assembly and needs the additional burr removing process. In this paper, we developed the small size NC punching system which has an aligning kinematics between the rectangular shaped punch and die. The punch is driven by an ai cylinder and the sheet metal is moving on the X-Y table system which is driven by two stewing motors. The microprocessor control the whole system and communicate with the monitoring PC by RS232C serial communication protocol. The graphic user interface program in PC monitors nil control the punching system. The cross shaped joint hinge supports the punching die and positioned by two differential screws, whose are installed in perpendicular directions. The aligning between the punch and die is performed using the sheets of half thickness(0.1mm Brass) of the real process for the frame of the TFT-LCD. Using half thickness Brass, the burr formation is magnified and we can decide the aligning direction more easily then using the real thickness(0.2mm) Aluminum. In this paper, the aligning results are measured manually using the SEM photographs and we hope to make the automated aligning procedures using some kinds of image processing techniques.

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평판 디스플레이의 효율화를 위한 진공 인-라인 실장기술에 관한 연구

  • 권상직;홍근조;성정호;이창호;권용범
    • Proceedings of the Korean Vacuum Society Conference
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    • 2000.02a
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    • pp.45-45
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    • 2000
  • PDP, FED, 그리고 VFD와 같은 마이크로 전자디스플레이 장치를 제작하기 위한 가장 중요한 기술중에 하나인 패널 내를 고진공으로 만드는 것과 초기의 진공을 유지하는 것이다. PDP 디스플레이는 전면판과 후면판으로 구성되어 있다. 전면판은 ITO전극, 절연체 그리고 MgO보호막으로 구성되어 있으며, 후면판은 어드레스 전극, 반사층, 격벽, 그리고 형광체층이 있다. 기존의 방식은 대기에서 프릿 글라스를 이용하여 두 장의 유리를 봉입하고, 후면판 모서리 부분에 있는 구멍에 배기 글라스 튜브를 붙이고, 튜브를 통해서 배기하고, 플라즈마 가스를 채우고, 최종적으로 tip-off를 한다. 이러한 기존의 방식을 통해서는 배기 컨덕턴스의 한계로 얻을 수 있는 초기 진공도에 한계가 있다. 아울러 두 장의 유리사이는 150$\mu$m 정도의 간격으로 되어 있고, 이웃한 격벽사이는 320$\mu$m 정도의 미세한 공간이 주어지는 구조가 컨덕턴스를 저하시킨다. 이와 같은 초기 진공도의 한계성을 극복하기 위한 연구로서, PDP 패널을 구성하는 두 장의 글라스를 진공 챔버내에서 IR heater를 이용하여 실장하였다. 대개 PbO, ZnO, SiO2,, 그리고 B?로 구성된 프릿 글라스를 대기에서 전면판에 dispensing하고 가소한다. 그리고 프릿 글라스가 형성된 전면판과 후면판을 loading, align 한 다음, 2 10-7torr까지 펌핑한 후 heating, holding 그리고 cooling 공정을 수행하므로 써 두 장의 유리를 실장하였다. 그러나 온도의 non-uniformity, 프릿 성분에 따라서 crack과 기포문제가 진공 실장과정에서 발생하였다. 이와 같은 문제를 개선하기 위해 프릿 글라스의 새로운 조성과 온도 uniformity를 유지하므로써, 프릿 글라스의 기포와 crack 발생없이 재현성 있게 진공 실장하였다. Leak channel 형성유무를 검증하기 위하여 챔버 자체의 펌핑 속도와 제작된 패널의 펌핑 속도를 비교하므로써, leak channel형성 유무를 평가할 수 있는 방법을 이용하였다. 이와 같은 방법을 이용하여, crack 또는 기포가 있는 패널은 leak channel을 형성하여 패널내의 진공을 유지할 수 없음을 검증하였고, crack 또는 기포가 없는 패널은 leak channel없이 패널내의 진공을 유지할 수 있음을 검증하였다. 결과적으로 진공 인-라인 실장시 가장 중요한 요인인 프릿의 변화를 분석하므로써, 고진공을 요구하는 FPD(PDP, FED, VFD)에 적합하게 적용할 수 있으며, 아울러 실장시 진공도를 개선하므로 패널내부의 오염을 최소화하여 디스필레이로서의 효율을 극대화할 수 있을 것이다.

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Fabrication and Time-Dependent Analysis of Micro-Hole in GaAs(100) Single Crystal Wafer Using Wet Chemical Etching Method (습식 화학적 식각 방법에 의한 시간에 따른 GaAs(100) 단결정 웨이퍼에서의 마이크로 구멍의 제작 및 분석)

  • Lee, Ha Young;Kwak, Min Sub;Lim, Kyung-Won;Ahn, Hyung Soo;Yi, Sam Nyung
    • Korean Journal of Materials Research
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    • v.29 no.3
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    • pp.155-159
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    • 2019
  • Surface plasmon resonance is the resonant oscillation of conduction electrons at the interface between negative and positive permittivity material stimulated by incident light. In particular, when light transmits through the metallic microhole structures, it shows an increased intensity of light. Thus, it is used to increase the efficiency of devices such as LEDs, solar cells, and sensors. There are various methods to make micro-hole structures. In this experiment, micro holes are formed using a wet chemical etching method, which is inexpensive and can be mass processed. The shape of the holes depends on crystal facets, temperature, the concentration of the etchant solution, and etching time. We select a GaAs(100) single crystal wafer in this experiment and satisfactory results are obtained under the ratio of etchant solution with $H_2SO_4:H_2O_2:H_2O=1:5:5$. The morphology of micro holes according to the temperature and time is observed using field emission - scanning electron microscopy (FE-SEM). The etching mechanism at the corners and sidewalls is explained through the configuration of atoms.

Discharge Variation of Perforated Hoses and Drip Irrigation Systems for Protected Cultivation (시설재배용 분수호스 및 점적관수 시스템의 관수균일도 분석)

  • Nam, Sang-Woon;Kim, Young-Shik
    • Journal of Bio-Environment Control
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    • v.16 no.4
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    • pp.297-302
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    • 2007
  • Discharge variations of perforated hose and drip irrigation systems were examined to evaluate irrigation uniformity at different pressures and length of branch line. Evaluation using statistical uniformity indicated that button drippers performed at excellent level but drip tapes and drip hoses were a little lower level. Nominal discharge of drip irrigation systems showed at the high side within the range of regulating pressure provided by the manufacturer. It is desirable that the length of branch line for drip hose, drip tape, and button dripper should be limited to 50 m, 70 m, and 100 m, respectively. Irrigation uniformity of perforated hoses showed very low level. So it is recommended that the length of branch line for perforated hoses should be limited to $30{\sim}35m$.