• Title/Summary/Keyword: 마모지수

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Shear Thinning Effects on Engine Valve Train Contacts (엔진 밸브 트레인 접촉에서의 유막 감소 효과)

  • 장시열
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.342-346
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    • 1998
  • 최근의 자동차엔진에서 사용되는 윤활유에는 여러 가지 첨가물이 사용된다. 특히 고분자량 폴리머계의 점도 지수 향상제를 윤활유의 원유에 첨가함으로써 온도 증가에 따른 점도 불안정성을 방지하는 다등급 윤활유 성격을 얻을 수 있다. 그러나 이러한 고분자량 폴리머계의 첨가물은 고온의 엔진 운전 조건에서 윤활유의 점도 안정성을 보장해줌에도 불구하고 엔진 부품들의 정상적인 운동 속도에서도($1-^6 S^{-1}$) 고 전단 변형율 속도로 인하여 유막 감소 효과를 발생 시킨다. 또한 이 첨가제들은 엔진 부품의 마찰 표면에 큰 전단 응력을 지닌 끈끈한 형태의 경계막을 형성한다. 고분자량 폴리머계의 점도 지수 향상제에 대한 예기치 못한 영향은 유막 감소 효과로 인하여 엔진 부품간의 마모를 증가 시키고 점도의 감소로 마찰을 감소 시키는 반면 경계막으로 인하여 고체면이 보호를 받는데 있다. 이러한 유막 형성의 물리적인 개념에 대하여 고체면의 끈끈한 경계막의 존재 효과와 두 경계막 사이에서 일어나는 유막 감소 효과를 표현할 수 있는 현실적인 해석의 필요성이 제기된다. 본 연구는 최근에 많이 쓰이고 있는 점도 향상제가 첨가된 윤활유가 자동차 밸브 트레인 시스템에서 유막 형성에 미치는 영향을 마찰 효율과 마모 방지의 입장에서 고찰하였다.

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Evaluation on Filter/Adsorber Granular Activated Carbon using in Advanced Drinking Water Treatment: Abrasion number, Floater, Water-soluble ash, and Adsorption characteristics (고도정수처리용 Filter/Adsorber Granular Activated Carbon 특성 평가: 마모지수, floater, water-soluble ash 및 흡착특성 평가)

  • Park, Byeong-Joo;Do, Si-Hyun;Kim, Tae-Yang;Hong, Seong-Ho
    • Journal of Korean Society of Water and Wastewater
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    • v.30 no.1
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    • pp.77-85
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    • 2016
  • The characteristics of filter/adsorber granular activated carbon (F/A GAC) were investigated by measuring various parameters, which include surface area, pore volume, abrasion number, floater, and water-soluble ash. The correlation between parameters was also evaluated. Moreover, rapid small-scale column test (RSSCT) was conducted for adsorption characteristics. Thirteen F/A GAC were tested, and the average values of abrasion number and water-soluble ash were 88.9 and 0.15%, respectively. F/A GAC with the larger external surface area and greater mesopore volume had the lower abrasion number, which indicated that it was worn out relatively easily. Water-soluble ash of coconut-based GAC (about 2.6%) was greater than that of coal-based GAC (less than 1%), and the pH of solution was increased with GAC, which had the higher water-soluble ash. On the other hand, floater of thirteen F/A GAC was divided as two groups, which one group had relatively higher floater (2.7~3.5%) and the other group had lower floater (approximately 0.5%). The results of RSSCT indicated that coconut-based GAC (i.e. relatively higher water-soluble ash) had less adsorption capacity. Moreover, adsorption capacity of coal-based GAC with larger surface area and greater mesopore volume was superior to others.

Estimation of design parameters of TBM using punch penetration and Cerchar abrasiveness test (압입시험 및 세르샤 마모시험에 의한 TBM의 설계변수 추정)

  • Jeong, Ho-Young;Lee, Sudeuk;Jeon, Seokwon
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.16 no.2
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    • pp.237-248
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    • 2014
  • Linear cutting test is known to be very effective to determine machine parameters (i.e. thrust force and torque) and to estimate penetration rate of TBM and other operation conditions. Although the linear cutting test has significant advantages, the test is expensive and time-consuming because it requires large size specimen and high load capacity of the testing machine. Therefore, a few empirical prediction models (e.g. CSM, NTNU and QTBM) alternatively adopt laboratory index tests to estimate design parameters of TBM. This study discusses the estimation method of TBM machine parameters and disc cutter consumption using punch penetration test and Cerchar abrasion test of which the researches are rare. The cutter forces and cutter consumption can be estimated by the empirical models derived from the relationship between laboratory test result with field data and linear cutting test data. In addition, the estimation process was programmed through which the design parameters of TBM (e.g. thrust, torque, penetration rate, and cutter consumption) are automatically estimated using laboratory test results.

Application of Multiple Linear Regression Analysis and Tree-Based Machine Learning Techniques for Cutter Life Index(CLI) Prediction (커터수명지수 예측을 위한 다중선형회귀분석과 트리 기반 머신러닝 기법 적용)

  • Ju-Pyo Hong;Tae Young Ko
    • Tunnel and Underground Space
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    • v.33 no.6
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    • pp.594-609
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    • 2023
  • TBM (Tunnel Boring Machine) method is gaining popularity in urban and underwater tunneling projects due to its ability to ensure excavation face stability and minimize environmental impact. Among the prominent models for predicting disc cutter life, the NTNU model uses the Cutter Life Index(CLI) as a key parameter, but the complexity of testing procedures and rarity of equipment make measurement challenging. In this study, CLI was predicted using multiple linear regression analysis and tree-based machine learning techniques, utilizing rock properties. Through literature review, a database including rock uniaxial compressive strength, Brazilian tensile strength, equivalent quartz content, and Cerchar abrasivity index was built, and derived variables were added. The multiple linear regression analysis selected input variables based on statistical significance and multicollinearity, while the machine learning prediction model chose variables based on their importance. Dividing the data into 80% for training and 20% for testing, a comparative analysis of the predictive performance was conducted, and XGBoost was identified as the optimal model. The validity of the multiple linear regression and XGBoost models derived in this study was confirmed by comparing their predictive performance with prior research.

Performance Improvement of Triangular-type V-belt Clutch (삼각벨트 클러치의 성능 향상에 관한 연구)

  • 신범수;김상헌;박희찬
    • Journal of Biosystems Engineering
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    • v.24 no.2
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    • pp.99-106
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    • 1999
  • This study was conducted to provide a direction for improving the performance of triangular-type belt clutch. The power transmission characteristics and the wear of belt were investigated for two types of pulley set theoretically and experimentally. The results of research were summarized as follows: 1) Based on the theoretical analysis for the life time of belt, the wear of belt could be reduced by increasing the sizes of driving V-pulley and tension pulley, and by decreasing the tension on V-belt. 2) The pulley set # 2 could transmit more power than the pulley set # 1 could at the same slop rate. While the slip rate was 2.36% on the pulley set # 2 at the maximum power transmission, the slip rate on the pulley set # 1 was increased up to 12.2% at the same condition. 3) From the 16 hours' fatigue test, the wear of belt used n the pulley set # 1 was observed severer than that in the pulley set#2. Also, it was found that the tensile strength of belt used in the pulley set # 2 was greater than that of belt used in the pulley set # 1.

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Chatter control and tool condition monitoring of turning processes using sound pressure (음압을 이용한 선삭공정에서의 채터제어 및 공구 상태감시)

  • Lee, S.I.;Chung, S.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.11
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    • pp.50-57
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    • 1997
  • In order to make unmanned machining systems with satisfactory performances, it is necessary to incorporate appropriate condition monitoring systems in the machining workstations to provide the required intelligence of the expert. This paper deals with condition monitoring for chatter, tool wear and breakage during turning operation. To develop economic sensing and identiffication methods for turning processes, sound pressure measurement and digital signal processing technique were proposed. We suppressed chatter by stability control methodology, which was studied through manipulation of spindle speeds regarding to chatter frequencies. It was shown that tool wear and fracture were identified and to be estimated by using the wear indices. The validity of the proposed system was confirmed through the large number of cutting tests.

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종이의 durability 개념 및 평가방법

  • Jeong, Yang-Jin;Kim, Tae-Yeong;Lee, Seung-Han
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2007.04a
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    • pp.257-263
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    • 2007
  • 본 논문은 내구성(durability) 및 내오염성(soiling resistance)이 매우 중요한 성질로 인식되는 유통지의 평가방법을 제안하는데 목적이 있다. 즉, 종이의 내구성 및 내오염성의 측정 및 평가에 있어서, 재현성 및 반복성이 우수하고 합리적인 측정방법 및 평가방법을 구축하는데 목적이 있다. 연구목적에 적합한 시료의 준비, 오염물의 조성, 실험장치 및 실험후의 타당한 평가방법 등에 대하여 선행 연구결과를 고찰하였다. 기존 방법의 수정과 새로운 장치의 제작 및 평가방법의 설정을 통해 재현성이 높은 평가방법을 정립하고자 하였다. 유통지의 내구성을 평가하는 방법으로는 습식, 내오염성, 건식 내오염성, 구김기공도, 내세탁성, 잉크 내마모도 등의 항목을 측정하여 개별항목으로 내구성을 가늠하거나, 몇가지항목에 각기 다른 가중치를 부여하여 구한 내구성 지수(durability index)의 개념으로 내구성을 평가하기도 한다. 본 논문에서는 내구성에 영향하는 요소로 강도적 성질요소(strength property value)와 내오염성 요소(artificial soiling value)로 구분하였다. 강도적 성질요소에서는 전통적으로 내구성과 관련이 깊은 것으로 인식되어 온 내절도(folding endurance), 인열강도(tearing resistance) 및 구김기공도(crumpled porosity)를 인쇄하기 전 용지상태에서 측정하여 4:4:2의 가중치를 주어 구하였다. 내오염성 요소는 국가별 기후특성에 따라 연평균 상대습도가 60% 이상인 경우 인쇄 시료를 대상으로하여 습식 내오염성, 건식 내오염성 및 내석검성을 평가한 후 6:3:1의 가중치를 주어 구하였다. 또한 연평균 60% 미만인 국가의 경우 3:6:1의 가중치를 부여하였다. 이렇게 구해진 강도적 성질요소와 내오염성 요소에 있어 강도적 성질요소는 궁극적으로 내오염성 요소에 영향하기 때문에 3:7의 비율로 가중치를 부여하여 최종적으로 내구성 지수를 구하였다. 이때의 점수가 60점 이상이면 내구성 용지로 정의하였다. 본 논문에서는 현장실험을 통하여 시제품을 제조하였다. 상기 설명된 방법으로 내구성 지수를 구한 결과, 일반 유통지 제조방법으로 제조한 경우 내구성 지수가 약 45점이었다. 반면, 새로 개발된 방법에 의한 고내구성용지(durability paper)의 경우 70점 이상을 나타내어 내구성이 향상되었음을 확인할 수 있었다.

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Rheological, Stability and Antiwear Properties of Water-in-Oil Emulsion Hydraulic Fluids (Water-in-oil 에멀젼 압축유의 유동성, 안정성 및 내마모성에 관한 연구)

  • Shim, Joosup;Cho, Wonoh
    • Tribology and Lubricants
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    • v.12 no.2
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    • pp.48-54
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    • 1996
  • 제철산업과 광산산업에서 난연성 압축유로써 Water-in-oil(W/O) 에멀젼의 사용이 점차 증가하고 있다. 이러한 관점에서, 기유의 점도, 물과 오일의 배합비율 및 음이온성 emulsifier의 농도 변화에 따른 W/O 에멀젼의 점도, 안정성 및 내마모성을 조사하였다. 에멀젼의 점도는 기유의 점도에 비례해서 증가하였으며 물의 배합비율에 따라 지수함수적으로 증가하였다. 에멀젼의 안정성은 에멀젼 점도와 대수함수 관계임을 보여주고 있다. 에멀젼 점도와 다른 요소와의 상관관계를 매우 복잡하며 이러한 상관관계를 해결하기 위해서는 더 많은 연구가 진행되어야 한다. 에멀젼의 점도는 에멀져의 내마모성에 거의 영향이 없으며 기유의 점도에 따라 영향을 받으며 물의 배합비가 너무 커지게 되면 마모에 심각한 나쁜 결과를 초래하였다.

Extraction Yield of Extruded Ginseng and Granulation of Its Extracts by Cold Extrusion-Spheronization (압출성형 수삼의 추출수율과 추출물의 저온압출 구형과립화)

  • ;J.P. Remon
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.33 no.5
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    • pp.899-904
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    • 2004
  • The objectives of the experiment were to examine the effects of extrusion process variables on the yield of extruded ginseng extract and to determine the effect of ratio of extruded ginseng extract and microcrystalline cellulose on characteristics of spheronized granules by cold extrusion-spheronization process. Extrusion process variables observed were feed moisture (15, 22, 29%), die temperature (90 110 13$0^{\circ}C$) and screw speed (150 200, 250 rpm). The results showed that moisture content of dried ginseng significantly affected extraction yield (P<0.05). The less moisture content of the feed resulted in the higher yield of the extract. Moisture content of 15%, screw speed of 250 rpm and die temperature of 13$0^{\circ}C$ gave the highest yield of ginseng extract. Mean extraction yield of extruded ginseng using hot water extraction was greatly improved by extrusion process The extract yield of extruded ginseng was 43.5% which was higher than that of red ginseng (38.3%) and white ginseng (29.0%) produced by traditional process. It was possible to make from the mixture of microcrystalline cellulose (200 g) mixed with different concentration of 200 mL solution (0, 5, 20, 30 40 50 60% of ginseng extract with 59.2% dry solid) by using cold extrusion spheronization. When the concentration of ginseng extract Increased, the granulation yield was improved but friability and compression index were reduced. Ginseng extract such as saponin was completely released from spheronized granules in distilled water within 10 min. It can be concluded that spheroniged granule with ginseng extract could be packed in gelatin capsule since granules Possessed proper physical properties and quick release of saponin.

Kaiser Effects in Thermo-Acoustic Emission Behavior of Composites (복합재료의 열-음향방출거동에 있어서의 카이저 효과)

  • 김영복;최낙삼
    • Composites Research
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    • v.14 no.5
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    • pp.38-45
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    • 2001
  • Kaiser effects of thermo-acoustic emission (AE) from composite laminates under the repetitive thermal cyclic loads have been quantitatively analyzed in consideration of AE source mechanisms. The repetitive thermal load brought about a large reduction. i.e. an exponential decrease in AE total ringdown counts and AE amplitudes. It was thought that generation of thermo-AE during the first thermal cycle was not caused by crack propagation but by secondary microfracturing due to abrasive contact between crack surfaces. For the repetitive thermal cycles, a few number of weak thermo-AE events were generated due to some frictional sliding contact. Such behavior of thermo-AE showed different characteristics according to specimen kinds and the maximum temperature in the thermal load cycles.

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