• Title/Summary/Keyword: 마멸 거동

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Grinding Characteristics and Wear Behavior of Diamond Wheel in Ceramic Grinding (세라믹 연삭에서 다이아몬드 휠의 연삭 특성 및 마멸 거동)

  • 박병규;문홍현;김성청
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.5
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    • pp.8-14
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    • 2003
  • The characteristics of grinding and wear behavior of diamond wheel for grinding ceramic materials was investigated in this study. In case of $Si_3N_4$, the wear of wheel was large, the finding force was relatively stable and the fluctuation of surface roughness n small. On the other hand in case of $Al_2O_3$ and $ZrO_2$, the wear of wheel and surface roughness were decreasing, the grinding force was increasing. During grinding with vitrified bond wheel, $Si_3N_4$ shows renewal of cutting edge while $Al_2O_3$ and $ZrO_2$ show glazing phenomenon of cutting grains. We have found that it possible to observe the behavior of grinding wheel by grinding ratio, grinding resistance, surface roughness and cutting edge ratio. Through the grinding experiments, it was found that grinding life of diamond wheel is 20 times for $Si_3N_4$, and 40 times fir $Al_2O_3$ and $ZrO_2$.

Improvement of Slip Displacement Evaluation for the Analysis of Tube Fretting Wear (튜브 프레팅마멸 분석을 위한 미끄럼변위 해석방법 개선)

  • Song, Ju-Sun;Kim, Hyung-Kyu;Lee, Young-Ho;Kim, Jae-Hoon
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.67-72
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    • 2004
  • Fundamentally, slip displacement should be known to solve the problem related to the fretting wear. For this, methods for measuring the slip displacement range in the contact surface of the tube and the supports were introduced and analyzed in this study. Also the increment of the slip displacement during a cycle was calculated using the revised formulas. As a result, the slip displacement newly evaluated was much higher ($7{\sim}50$ times) than that previously evaluated especially in the case of the gap existence. This enables to explain the severe wear found when there was a gap between the tube and the supports.

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Tribological Influence of Kinematic Oil Viscosity Impregnated in Nanopores of Anodic Aluminum Oxide Film (함침 오일 점도에 따른 나노동공 구조의 산화알루미늄 박막의 마찰 및 마멸 거동)

  • Kim, Dae-Hyun;Ahn, Hyo-Sok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.5
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    • pp.625-630
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    • 2013
  • The friction behavior of a 60-${\mu}m$-thick anodic aluminum oxide (AAO) film having cylindrical nanopores of 45-nm diameter was investigated as a function of impregnated oil viscosity ranging from 3.4 to 392.6 cSt. Reciprocating ball-on-flat sliding friction tests using a 1-mm-diameter steel ball as the counterpart were carried out with normal load ranging from 0.1 to 1 N in an ambient environment. The friction coefficient significantly decreased with an increase in the oil viscosity. The boundary lubrication film remained effectively under all test conditions when high-viscosity oil was impregnated, whereas it was easily destroyed when low-viscosity oil was impregnated. Thin plastic deformed layer patches were formed on the worn surface with high-viscosity oil without evidence of tribochemical reaction and transfer of counterpart material.

Behaviour of the Fretting Wear and Corrosion Characteristics on a Hinge Material (힌지재료의 부식특성 및 찰과마멸 거동)

  • Kwak Nam-In;Lim Uh-Joh;Lee Jong-Rark
    • Journal of the Korean Institute of Gas
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    • v.3 no.3 s.8
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    • pp.39-44
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    • 1999
  • In the study, corrosion characteristics under various corrosion environments(neutral solution, acid solution), for various hinge materials(SM20C, BsC3 and STC4H), were investigated by immersion test, and the behaviour of fretting wear under atmosphere was studied. In immersion test, corrosion potential of those materials showed to be noble in the sequence of $0.5\%HNO_3$> underground water> $0.5\%\;H_2SO_4$ solution, and potential of a sole material, except BsC3, was more noble than these of mixed materials. In same material SM20C, the fretting wear loss of rotary materials increased about 1.9 times to that of moving materials, because of surface hardening by frictional force.

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The Behavior of Grinding Wheel Wear Using Spectrum Analysis (스펙트럼 해석을 이용한 연삭숫돌 마멸거동)

  • 사승윤
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.5
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    • pp.20-24
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    • 1999
  • Grinding System is very difficult to examine closely wear phenomenon or dynamic characterastic because it is very complex and different from a general cutting system, Considering automatization and precision it is very important to examine closely grinding system. In this study grinding wheel surface is acquired by using computer vision system in order to explain wear and loading phenomenon. We investigate the relationship between wear and Fourier spectrum of acquired image and observe the entropy variation in the process of manufacturing.

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Finite Element Analysis on the Thermoelastic Wear Behaviors for a High-Speed Disk Brake (고속용 디스크 브레이크의 열탄성 마멸거동에 관한 유한요소해석)

  • 이일권;김청균
    • Tribology and Lubricants
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    • v.15 no.4
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    • pp.291-296
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    • 1999
  • This paper presents the results of thermoelastic wear behaviors in ventilated disk brakes for a high-speed automotive and train using the finite element method. The computed results show that the sinusoidal distortions due to non-uniform distributions of temperature profiles may lead to thermoelastic wears on the rubbing surface. This may decrease the service life of a disk brake and produce micro-cracks, noise and squeals between two rubbing surfaces.

Friction and Wear Behaviour of CNT added UHMWPE (탄소나노튜브가 첨가된 UHMWPE의 마찰.마멸 거동)

  • 주영석;안정욱;임대순
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.354-359
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    • 2001
  • CNTs were added to Ultra-high molecular weight polyethylene (UHMWPE) to improve the tribological properties of UHMWPE. CNTs which have a diameter of about 10-50nm, while their length is about 3-5nm were produced by the catalytic decomposition of tile C$_2$H$_2$ using a tube furnace. UHMWPE/CNTs composites were fabricated by hot pressing method. It is shown that friction coefficient was increased and wear resistance was improved as CNTs were added to UHMWPE because of excellent mechanical properties of CNTs located on UHMWPE surface.

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Fundamental Behavior Analysis of SCM440 Steel on Friction and Wear (SCM440강에 대한 마찰 마멸의 기본적 거동해석)

  • Byun, Jae-Young;Lee, Chang-Ju;Jang, Jun-Soo;Choi, Won-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.1
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    • pp.74-80
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    • 2016
  • Due to the increased use of power caused by industrial development, the importance of improving wear and friction in the contact region has emerged. Except for some parts, such as brakes or clutches and friction, seals and precision mechanical parts (e.g., pistons, bearings, valves, and cams) are important engine components that require low friction characteristics. In this study, the experimental method used to determine the friction characteristics was based on the type of rpm with the pin-on-disc test device, the element analysis program ANSYS was used to analyze the surfaces of the two metals rubbing together, and physical formation FEM models were used to study the properties and wear. The friction coefficient of variation was unsafe, but at the start of wear, it converged to a stable friction coefficient that increased after a certain slip away.