• Title/Summary/Keyword: 롤러베어링

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Bearing Faults Identification of an Induction Motor using Acoustic Emission Signals and Histogram Modeling (음향 방출 신호와 히스토그램 모델링을 이용한 유도전동기의 베어링 결함 검출)

  • Jang, Won-Chul;Seo, Jun-Sang;Kim, Jong-Myon
    • Journal of the Korea Society of Computer and Information
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    • v.19 no.11
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    • pp.17-24
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    • 2014
  • This paper proposes a fault detection method for low-speed rolling element bearings of an induction motor using acoustic emission signals and histogram modeling. The proposed method performs envelop modeling of the histogram of normalized fault signals. It then extracts and selects significant features of each fault using partial autocorrelation coefficients and distance evaluation technique, respectively. Finally, using the extracted features as inputs, the support vector regression (SVR) classifies bearing's inner, outer, and roller faults. To obtain optimal classification performance, we evaluate the proposed method with varying an adjustable parameter of the Gaussian radial basis function of SVR from 0.01 to 1.0 and the number of features from 2 to 150. Experimental results show that the proposed fault identification method using 0.64-0.65 of the adjustable parameter and 75 features achieves 91% in classification performance and outperforms conventional fault diagnosis methods as well.

Evaluating the Reaction Force of Office Chair Backrest for Different Joint Structures (사무용 의자의 조인트 구조에 따른 등판 반발력 분석)

  • Hyeong, Joon Ho;Kim, Sa Yup;Roh, Jong Ryun;Park, Seong Bin;Chung, Kyung Ryul
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.6
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    • pp.535-540
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    • 2015
  • The location of the pivot between the backrest and seat pan of a reclining chair should be identical to the hip joint center to prevent unpleasant user experiences during tilting motion. However, mechanical friction occurs in the pin-in-slot joints that are installed under the seat pan as an alternative to the hinge joint. This reduces the reaction force between the backrest and the occupant's back when reclining and returning to an upright position, which causes the occupant's discomfort. In this study, bearings, rollers, and sliders were suggested as alternatives for the pin component, and the percentage of the reaction force on the backrest was measured while reclining the backrest and subsequently returning it to an upright position. The results show when bearings, rollers, and sliders were used for the pin-in-slot joint, the percentages of the reaction force were $59.7{\pm}10.3$, $47.2{\pm}13.6$, and $30.3{\pm}18.1$, respectively, indicating that the friction of the bearing was the lowest among the three pin components. Because the three alternatives have different manufacturing costs, synthetic judgment requires the consideration of not only mechanical friction but also user experience.

Structural Stability Evaluation for Special Vehicle Slewing Bearing using Finite Element Analysis (유한요소해석을 통한 특수차량용 선회베어링의 구조 안전성 평가)

  • Seo, Hyun-Soo;Lee, Ho-Jun;An, Tae-Su
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.1
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    • pp.511-519
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    • 2021
  • Slewing bearing is applied to the transmission of rotational power of the body and turret in a special vehicle for anti-aircraft weapons that overcomes the enemy flight system approaching at low altitudes with rapid response fire. When the turret load and impact load generated when shooting are combined in performing the combat mission of a special vehicle, structural stability must be secured to achieve a successful function. Among the components of the slewing bearing, the stability of the components against the complex loads acting by the turret drive and shooting was evaluated by considering the shape and material characteristics of the ring-gear, roller, and wire-race. As a research method for stability evaluation, based on engineering theory, the strength characteristics of the components were examined by numerical calculations. Finite element analysis was performed on components using the ANSYS analysis program. The results of theoretical analysis and the results of finite element analysis were very similar. A structural stability evaluation for the slewing bearing, which was performed mainly on the analysis, confirmed that the design strength of the slewing bearing determined in the preliminary design in the early stage of localization development was sufficient.

Correlation between Unbalance Variation and Cutting Surface Condition of Roller Bearing-Structured Main Spindles (롤러베어링 구조형 주축 회전체의 언밸런스 변동과 절삭표면상태 연관성에 관한 연구)

  • Ha, Jeong-ung;Park, Dong-hui;Park, Hwang-gi;Jeon, Seung-min;Hong, Jin-pyo;Yoon, Sang-hwan;Park, Jong-kyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.9
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    • pp.107-115
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    • 2020
  • The rotation accuracy of the main spindle that determines the accuracy of CNC machine tools is closely related to the quality of production because it directly affects the shape error and surface roughness of the workpiece. Therefore, the main spindle requires high rotation accuracy, rigidity, and rotation technology. This rotation accuracy is greatly affected by the bearing, center alignment between rotating parts, assembly tolerance, and unbalance of the rotation mass. In this study, the effects of the unbalance of the rotation mass of the main spindle on the rotation accuracy were investigated experimentally. In particular, we tried to study the technical reasons for improving the unbalance of the main spindle and maintaining the rotation accuracy as we verified the correlation between the vibration characteristics of CNC machine tools due to the specifically set unbalance amount and the surface roughness of the workpiece.

Improving Stability of Motor Generator Set of the Power Supply System for CEDM in Korean Standard Nuclear Power Plants (한국표준형 원전 제어봉구동장치 전원공급계통의 전동발전기 세트 안정성 개선)

  • Choi, Il Young;Kim, Jin Weon
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.12 no.1
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    • pp.49-55
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    • 2016
  • This paper analyzed a root cause of abnormality in the temperature and vibration at generator-side bearing of motor generator set (MG Set), which is a power supply system to control element drive mechanism (CEDM) of nuclear power plants (NPPs), and modified the design of roller-type and sealing method to improve the abnormalities. From the inspection of MG Set and analysis of temperature variation during service, it was found that the abnormal temperature transition was basically associated with original design of generator-side bearing, whose roller was axially restrained by inner race, and that the abnormal vibration level was caused by inserting small chips of cage and V-ring, which were generated due to the abnormal temperature transition at roller bearing. Type of bearing and sealing method were modified based on these analyses. The temperature and vibration level measured at roller bearing showed that the modifications clearly improved the operational stability of MG Set.

Structural Design and Analysis of Coiling Arm Unloading Machine for Submarine Cable (해저케이블 하역용 코일링 암 구조설계 및 해석)

  • Kim, Myung-Hwan;Kim, Dong-Hyun;Ryu, Gyeong-Joong;Sim, Jae-Park;Choo, Heon-Ho;Lee, Seung-Min
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2011.04a
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    • pp.574-578
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    • 2011
  • 본 논문에서는 해저케이블 부두 하역용 장비인 코일링 암(coiling arm)에 대한 구조설계 및 해석을 수행하였다. 본 연구에서는 구조설계를 위해 3차원 CAD프로그램을 이용하여 모델링하였고 구조해석 프로그램을 이용하여 유한요소법에 기초한 전산해석 기법으로 해석을 수행하였다. 코일링 암의 목적에 맞추어 케이블을 케이블 탱크에 가이드 할 수 있도록 베어링 및 롤러를 설계하여 메인 암이 회전하고 케이블 가이드가 이동할 수 있도록 하였고, 기존의 외국 모델에서 사용하던 와이어 및 모터 시스템을 이용한 케이블 가이드 작동방식을 유압 시스템을 이용한 작동방식으로 변경하여 설계 및 제작이 쉽고 사용자가 직관적으로 작동할 수 있도록 설계하였다. 자중 및 케이블 하중에 대한 응력 해석을 수행하였고, 유압시스템에 의한 파손 가능성을 고려하였다. 케이블 가이드에 이동 및 지면 경사도에 따른 전복해석을 수행하였으며, 설치 장소를 고려한 풍하중 효과도 추가로 고려하였다. 본 연구를 통해 코일링 암의 작동방식을 개선하였으며 설계 및 해석 방법을 확립과 더불어 국내 최초로 실제 코일링 암을 제작 및 설치하였다.

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Stress and Life Evaluation of Universal Joint of Cardan Shaft for Waterjet System of Special-Purpose Vehicle (특수 목적 차량의 수상 추진체용 카단 샤프트의 유니버셜 조인트에 대한 응력 및 수명 평가)

  • Bae, Myungho;Lee, Taeyoung;Cho, Yonsang
    • Tribology and Lubricants
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    • v.36 no.1
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    • pp.34-38
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    • 2020
  • The powertrain of the waterjet system of a special-purpose vehicle makes use of the cardan shaft, which is composed of universal joints and shafts. These universal joints, composed of spiders and needle roller bearings, have to be designed with consideration for the bending and compressive stresses of the spiders and needle roller bearings, and the rating lives of the bearings. The bending and compressive stresses of the spider and bearing of a universal joint have been studied by many researchers. However, to design a universal joint effectively, overall consideration of the different specifications of needle roller bearings is necessary. In this study, the bending stresses of spiders and compressive stresses of needle roller bearings are calculated to design universal joints for powertrain cardan shafts with different roller diameters of bearing. Furthermore, the rating lives of the needle roller bearings are predicted using the calculated basic dynamic load ratings of the bearings. As a result, roller diameters less than 𝜙2.5 mm are found suitable through an analysis of the bending stress of the spider. All compressive stresses between spider and bearing, regardless of roller diameter, satisfy the requirements. Moreover, roller diameters of more than 𝜙2 mm are found suitable for the required rating life.

Comparative analysis of cutter acting forces and axial stresses of single and double disc cutters by linear cutting tests (선형절삭시험에 의한 더블디스크커터와 싱글디스크커터의 커터 작용력과 축응력에 대한 실험적 평가)

  • Choi, Soon-Wook;Chang, Soo-Ho;Park, Young-Taek;Lee, Gyu-Phil;Bae, Gyu-Jin
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.16 no.2
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    • pp.181-191
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    • 2014
  • This study aims to evaluate cutter acting forces as well as axial stresses and torques in the shaft of two kinds of disc cutters including a single disc cutter and a double disc cutter with the same cutter ring geometry in a series of linear cutting tests. From the tests, the mean values of normal forces and rolling forces acting on the double disc cutter were approximately twice as high as those from the single disc cutter. Similarly, the mean values of axial stresses in the shaft of the double disc cutter were also twice as high as those from the single disc cutter even though the comparisons of torques from two kinds of disc cutters were insignificant since they showed very low values. However, it is necessary to take the durability of a tapered roller bearing used for the double disc cutter into high consideration since the average normal force from the double disc cutter exceeds the allowable force for a disc cutter with the diameter of 432 mm (17 inches). Finally, there is no practical problem in terms of axial stresses in the shaft of the double disc cutter since they are much lower than the yielding stress of the cutter shaft material, even though the axial stresses in the shaft of the double disc cutter are approximately twice as high as those from the single disc cutter.

Structural Design and Analysis of a Hydraulic Coiling Arm for Offshore Wind-turbine Submarine Cable (해상풍력 해저케이블 하역용 유압식 코일링 암 구조설계 및 해석)

  • Kim, Myung-Hwan;Kim, Dong-Hyun;Oh, Min-Woo
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.26 no.1
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    • pp.1-7
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    • 2013
  • Structural design and analysis of a coiling arm unloading machine for submarine cable have been originally conducted in this study. Three-dimensional CAD modeling process is practically applied for the structural design in detail. Finite element method(FEM) and multi-body dynamics(MBD) analyses are also used to verify the safety and required motions of the designed coiling arm structure. The effective moving functions of the designed coiling arm with respect to rotational and radial motions are achieved by adopting bearing-roller mechanical parts and hydraulic system. Critical design loading conditions due to its self weight, carrying cables, offshore wind, and hydraulic system over operation conditions are considered for the present structural analyses. In addition, possible inclined ground conditions for the installation of the designed coiling arm are also considered to verify overturn stability. The present hydraulic type coiling arm system is originally designed and developed in this study. The developed coiling arm has been installed at a harbor, successfully tested its operational functions, and finished practical unloading mission of the submarine cable.