• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2018.06a
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• pp.120-120
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• 2018

반도체 소자나 디스플레이 패널 제조 공정에 가장 많이 사용되는 진공 펌프인 터보 분자 펌프는 오일을 사용하지 않고, 설치 방향이 자유로우며 넓은 작동 압력 영역을 가지고 있어서 고가임에도 불구하고 점점 더 사용 영역을 넓혀 가고 있다. 상하의 두 곳에 회전축을 지지하는 베어링이 필요한데, 기계식 금속 베어링을 채용하는 경우에는 반드시 윤활유를 공급해 주어야 하고, 고온, 부식성 또는 산화성 가스의 배기 시에는 퍼지 가스로 비활성인 질소나 알곤등을 이용하여 보호를 해주어야 한다. 반면, 자기 베어링을 채택한 모델은 윤활의 걱정에서 자유로울 수 있기 때문에 채용이 늘어나고 있다. 동일극의 반발력이나 반대극의 인상력을 이용한 구조를 갖게 되는데 갑작스러운 입구 쪽 압력의 증가 시에는 자석 끼리 부딪치는 일이 발생하고 이로 인해서 로터 모듈 전체에 큰 손상을 갖게 되므로 한 곳 정도에 비상용 터치 다운 베어링을 기계식으로 윤활제 없이 설치하기도 한다. 기본적으로 자기 베어링 방식은 로터 모듈의 부상과 제어를 위해서 3축 또는 5축 제어를 하게 되는데 여기에는 전자석의 전류를 미세하게 조정하여 피드백 하는 시스템을 활용하기 때문에 외부에서의 자기장이 일정값 이상 침투하게 되면 제어 회로의 기능에 문제를 일으키게 된다. 또한 축 방향에 수직인 자기장의 강도가 높아지면 고속으로 회전하는 금속 블레이드가 자속을 자르게 되므로 표면에 와전류가 발생하여 문제가 된다. 터보 분자 펌프는 회전자와 고정자 간격이 1 mm 이내로 작아서 약간의 진동이라도 발생하면 회전자와 고정자 간에 충돌이 일어나고 이는 곧 파손으로 이어진다. 그림 1에는 파손 원인 분석을 위한 회전자 모듈의 수치 해석용 모델의 일부를 나타내었고, 그림 2에는 실제로 외부 자기장에 의한 파손이 발생한 사례의 자기 베어링 모듈의 사진을 나타내었다. 본 발표에서는 외부 자기장의 형태에 따라 제어 자기장에 미치는 영향을 CFD-ACE+(ESI corp)를 활용하여 해석하였다.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.41 no.6
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• pp.495-501
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• 2013

Korean Utility Helicopter (KUH) has been designed to avoid the blade passing frequency and any instability due to a coupling of dynamic characteristics between the main rotor and the airframe in ground operation. For these design objectives, the vibration analysis and the ground resonance analysis were performed to analyze the dynamic characteristics of the airframe and the main rotor. Then, the whirl-tower test was conducted to identify the dynamic characteristics of the main rotor and the ground vibration test (GVT) was conducted to identify the dynamic characteristics of the airframe. The GVT for KUH was conducted with the test conditions and test articles established in consideration of each flight and ground condition. This paper shows the method and technique for performing the GVT for KUH and presents the correlation technique and the results for the correlated analysis model.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.15 no.4 s.97
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• pp.429-436
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• 2005

In turbomachinery rotor, there are small differences in the structural and/or geometrical properties of individual blades, which are referred to as blade mistuning. Mistuning effect of the forced response of bladed disks can be extremely large as often reported in many studies. In this paper, the pattern optimization of intentional mistuning for bladed disks considering with damping and coupling effect is the focus of the present investigation. More specifically, the class of intentionally mistuned disks considered here is limited, for cost reasons, to arrangements of two types of blades (A and B, say) and Genetic Algorithm and steepest descent method are used to optimize the arrangement of these blades around the disk to reduce the forced response of blade with different damping and coupling stiffness. Examples of application involving both simple bladed disk models and a 17-blade industrial rotor clearly demonstrate the significant benefits of using this class of intentionally mistuned disks.

• Journal of the Korean Society for Precision Engineering
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• v.27 no.12
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• pp.41-47
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• 2010

There are many unbalanced models such as helicopter's rotor blades, small-sized precision motor in industrial applications. In the real products, their gravity center usually does not accord with the desired gravity center. If the deviation is large between them, it can be a major cause of vibration and noise as the part of model rotate. Therefore the gravity center in the rotational parts should be controlled properly because of static and dynamic balancing of the parts. In the research, the rotor blade of unmanned helicopter has been selected to obtain the high quality of balancing. In order to achieve the purpose, measuring system has been developed. In the system applied principle is three point weighting method, which is one of the Multiple-point Weighting Method. It has circle fitting for compensation of machining error, after measuring the values. From this study, the results showed that the proposed measurement procedure gives reliable and precise gravity center.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.33 no.2
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• pp.98-105
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• 2005

This paper presents the result of the aeroelastic stability test of the small-scaled hingeless hub system with composite paddle blades in hover and forward flight conditions. Excitation tests of hingeless hub system installed in GSRTS(General Small-scale Rotor Test System) at KARI(Korea Aerospace Research Institute) were carried out to get lead-lag damping ratio of blades with flexures as hub flexure. MBA(Moving Block Analysis) technique was used for the estimation of lead-lag damping ratio. First, blades with metal flexures, then with composite flexures of the same dynamic properties of rotor system as metal one were tested. Tests were done on the ground and in the wind tunnel according to the test conditions of hover and forward flight, respectively. Composite flexures were found to have better damping characteristics over metal ones in the non-rotating vibration test, and it was confirmed that the use of composite flexures would give observable improvement in aeroelastic stability compared to metal ones in all test conditions.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.41 no.12
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• pp.987-993
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• 2013

Korean Utility Helicopter(KUH) is the first korean-developed helicopter. Its first flight was performed in March 2010 and then its development was completed successfully by June 2012. During flight test phase, KUH faced various vibration problems and appropriate vibration-reduction devices were designed and applied to solve the problems. The vibration-reduction devices were applied to main rotor blades, main gear box(MGB) supporting structure, cockpit, cabin and pilot seats to reduce rotor-induced 4/rev vibration. Also, dome-fairing was introduced in order to reduce the tail-shake vibration. This paper shows design technique and flight test results for vibration-reduction devices that have been incorporated into KUH.

• Proceedings of the Korean Society for Agricultural Machinery Conference
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• 2017.04a
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• pp.54-54
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• 2017

본 연구는 무인 헬리콥터의 양력을 개선하기 위한 기초 단계로서 V1505A 및 V2008B 기본 두 익형의 400 mm 블레이드 섹션에 해당하는 모델에 대한 풍동실험을 실시하여 양력, 항력 및 동력특성을 분석하고 CFD 시뮬레이션의 결과와 비교하고 검증하였다. 시뮬레이션은 풍동 실험과 유사하게 설정하기 위하여 400 mm 블레이드 섹션의 양 끝을 벽으로 제한하여 3차원 와류현상을 억제하여 모델을 구성하였고, 시뮬레이션의 결과와 비교하여 모델을 검증하였다. 사용된 모델은 로터로부터 $Re=0.32{\times}10^6$ 영역까지는 aminar 모델을 사용하였으며, 그 이후 영역역(>$Re=0.32{\times}10^6$)은 양력 및 저항의 급격한 변화를 올바로 포착할 수 있다는 S-A 모델을 적용하여 확장하였다. 시뮬레이션의 격자는 유동 현상에 있어 박리로 야기된 와류 현상을 관찰하기 위하여 익형 주변에 접하는 부분에 격자를 집중시켰다. 시뮬레이션 방법은 유속은 36~141 m/s 까지 5 수준으로 하였으며, 받음각은 $0{\sim}16^{\circ}$로 7 수준으로 변화 시키면서 공력계수 및 동력을 분석하였다. 양력분석에 있어 익형 V1505A에 비해 익형 V2008B의 특성이 우수하였으나, 익형 V1505A는 실속 이후 양력이 급격히 떨어지지 않고 유지되는 특성을 보였다. 익형 V2008B는 낮은 받음각에서 높은 공력과 낮은 항력을 나타냈다. 동력 분석 결과로 익형 V1505A의 유도동력은 총 동력의 56~72%를 차지하고, 형상동력은 총 동력의 27~43%를 차지하였다. 익형 V2008B는 유도동력은 총 동력의 66~81%를 차지하고, 형상동력은 총 동력의 18~33%를 차지하였다. 익형 V2008B이 익형 V1505A보다 유도동력은 크며, 형상동력은 적게 나와 상대적으로 효율적이라 할 수 있다. 헬리콥터 동력원의 규모는 법률적인 총중량에 의하여 제한되므로 일반적인 농용 소형 무인 헬리콥터 엔진의 사양인 24.5 kW (32PS)를 적용한다면, 익형 V1505A은 받음각 $8{\sim}10^{\circ}$에서 그리고 익형 V2008B은 $7{\sim}9^{\circ}$정도에서 받음각이 제한되며 이때 총 양력은 1200~1300 N 정도로 예상된다.

• Journal of computational fluids engineering
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• v.13 no.2
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• pp.55-61
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• 2008

The Reynolds-Averaged Navier-Stokes(RANS) analysis of the 3-D steady flow around the NREL Phase VI horizontal axis wind turbine(HAWT) rotor was performed. The CFD analysis results were compared with experimental data at several different wind speeds. The present CFD model shows good agreements with the experiments both at low wind speed which formed well-attache flow mostly on the upper surface of the blade, and at high wind speed which blade surface flow completely separated. However, some discrepancy occurs at the relatively high wind speeds where mixed attached and separated flow formed on the suction surface of the blade. It seems that the discrepancy is related to the onset of stall phenomena and consequently separation prediction capability of the current turbulence model. It is also found that strong span-wise flow occurs in stalled area due to the centrifugal force generated by rotation of the turbine rotor and it prevents abrupt reduction of normal force for higher wind speed than the designed value.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.19 no.8
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• pp.764-772
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• 2009

In this study, fluid/structure coupled analyses have been conducted for 3-D stator and rotor configuration. Advanced computational analysis system based on computational fluid dynamics(CFD) and computational structural dynamics(CSD) has been developed in order to investigate fluid/structure responses of general stator-rotor configurations. To solve the fluid/structure coupled problems, fluid domains are modeled using the structural grid system with dynamic moving and local deforming techniques. Reynolds-averaged Navier-Stokes equations with Spalart-Allmaras(S-A) and SST ${\kappa}-{\omega}$ turbulence models are solved for unsteady flow problems. A fully implicit time marching scheme based on the Newmark direct integration method is used for computing the coupled aeroelastic governing equations of the 3-D turbine blades for fluid-structure interaction(FSI) problems. Detailed fluid/structure analysis responses for stator-rotor interaction flow conditions are presented to show the physical performance and flow characteristics.

• Journal of computational fluids engineering
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• v.19 no.3
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• pp.29-36
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• 2014

In the present study, an aerodynamic design optimization of UAV rotor blades was conducted using a genetic algorithm(GA) coupled with computational fluid dynamics(CFD). To reduce computational cost in making databases, a function approximation was applied using artificial neural networks(ANN) based on a radial basis function network. Three dimensional Reynolds-Averaged Navier-Stokes(RANS) solver was used to solve the flow around UAV rotor blades. Design directions were specified to maximize thrust coefficient maintaining torque coefficient and minimize torque coefficient maintaining thrust coefficient. Design variables such as twist angle, thickness and chord length were adopted to perform a planform optimization. As a result of an optimization regarding to maximizing thrust coefficient, thrust coefficient was increased about 4.5% than base configuration. In case of an optimization minimizing torque coefficient, torque coefficient was decreased about 7.4% comparing with base configuration.