• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2011.10a
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• pp.52-56
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• 2011

Recently, KARI(Korea Aerospace Research Institute) has been developing a modern 11.5m diameter four bladed bearingless main rotor system, and this rotor system can be used for 7,000lb class helicopter. Flexbeam and torque tube can be considered as the key structural components, and large elastic twist of flexbeam induced by pitch control motion of torque tube can influence the nonlinear aeroelastic behavior. In this paper, the dynamic characteristic analysis results of bearingless rotor system were presented. In order to construct a input model and validate the analysis procedures, calculated results using the comprehensive helicopter analysis program CAMRAD II were compared with the measured natural frequencies and lag damping data from small-scale wind tunnel test. Next, the analysis model was extended to a full-scale model, and the dynamic analysis results were presented.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.22 no.2
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• pp.187-192
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• 2012

Recently, KARI(Korea Aerospace Research Institute) has been developing a modern 11.5 m diameter four bladed bearingless main rotor system, and this rotor system can be used for 7,000 lb class helicopter. Flexbeam and torque tube can be considered as key structural components, and large elastic twist of flexbeam induced by pitch control motion of torque tube can influence the nonlinear aeroelastic behavior. In this paper, the dynamic characteristic analysis results of bearingless rotor system were presented. In order to construct a input model and validate the analysis procedures, calculated results using the comprehensive helicopter analysis program CAMRAD II were compared with the measured natural frequencies and lag damping data from small-scale wind tunnel test. Next, the analysis model was extended to a full-scale model, and the dynamic analysis results were presented.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2007.05a
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• pp.387-392
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• 2007

Turbomachinery such as turbines, pumps and compressors, which are installed in transportation systems such as warships, submarines and space vehicles, etc., often perform crucial missions and are exposed to potential dangerous impact environments such as base-transferred shock forces. To protect turbomachinery from excessive shock forces, it may be needed to accurately analyze transient responses of rotors, considering the dynamics of mount designs to be applied with. In this study a generalized FE transient response analysis model, introducing relative displacements, is firstly proposed to accurately predict transient responses of a flexible rotor-bearing system with mount systems to base-transferred shock forces. In the transient analyses the state-space Newmark method of a direct time integration scheme is utilized, which is based on the average velocity concept. Results show that for the identical mount systems considered, the proposed FE-based detailed flexible rotor model yields more reduced transient vibration responses to the same shocks than a conventional simple model or a Jeffcott rotor. Hence, in order to design a rotor-bearing system with a more compact light-weighted mount system, preparing against any potential excessive shock, the proposed FE transient response analysis model herein is recommended.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.17 no.12
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• pp.1208-1216
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• 2007

Turbomachinery such as turbines, pumps and compressors, which are installed in transportation systems, including aircrafts, ships, and space vehicles, etc., often perform crucial missions and are exposed to potential dangerous impact environments such as base-transferred shock forces. To protect turbomachinery from excessive shock forces, it may be needed to accurately analyze transient responses of their rotors, considering the dynamics of mount designs to be applied. In this study a generalized FE transient response analysis model, introducing relative displacements, is proposed to accurately predict transient responses of a flexible rotor-bearing system with mount systems to base-transferred shock forces. In the transient analyses the state-space Newmark method of a direct time integration scheme is utilized, which is based on the average velocity concept. Results show that for the identical mount systems considered, the proposed FE-based detailed flexible rotor model yields more reduced transient vibration responses to the same shocks than a conventional simple model, obtained by treating a rotor as concentrated lumped mass, equivalent spring and a damper or Jeffcott rotor model. Hence, in order to design a rotor-bearing system with a more compact light-weighted mount system, preparing against any potential excessive shock, the proposed FE transient response analysis model herein is recommended.

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2018.06a
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• pp.120-120
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• 2018

반도체 소자나 디스플레이 패널 제조 공정에 가장 많이 사용되는 진공 펌프인 터보 분자 펌프는 오일을 사용하지 않고, 설치 방향이 자유로우며 넓은 작동 압력 영역을 가지고 있어서 고가임에도 불구하고 점점 더 사용 영역을 넓혀 가고 있다. 상하의 두 곳에 회전축을 지지하는 베어링이 필요한데, 기계식 금속 베어링을 채용하는 경우에는 반드시 윤활유를 공급해 주어야 하고, 고온, 부식성 또는 산화성 가스의 배기 시에는 퍼지 가스로 비활성인 질소나 알곤등을 이용하여 보호를 해주어야 한다. 반면, 자기 베어링을 채택한 모델은 윤활의 걱정에서 자유로울 수 있기 때문에 채용이 늘어나고 있다. 동일극의 반발력이나 반대극의 인상력을 이용한 구조를 갖게 되는데 갑작스러운 입구 쪽 압력의 증가 시에는 자석 끼리 부딪치는 일이 발생하고 이로 인해서 로터 모듈 전체에 큰 손상을 갖게 되므로 한 곳 정도에 비상용 터치 다운 베어링을 기계식으로 윤활제 없이 설치하기도 한다. 기본적으로 자기 베어링 방식은 로터 모듈의 부상과 제어를 위해서 3축 또는 5축 제어를 하게 되는데 여기에는 전자석의 전류를 미세하게 조정하여 피드백 하는 시스템을 활용하기 때문에 외부에서의 자기장이 일정값 이상 침투하게 되면 제어 회로의 기능에 문제를 일으키게 된다. 또한 축 방향에 수직인 자기장의 강도가 높아지면 고속으로 회전하는 금속 블레이드가 자속을 자르게 되므로 표면에 와전류가 발생하여 문제가 된다. 터보 분자 펌프는 회전자와 고정자 간격이 1 mm 이내로 작아서 약간의 진동이라도 발생하면 회전자와 고정자 간에 충돌이 일어나고 이는 곧 파손으로 이어진다. 그림 1에는 파손 원인 분석을 위한 회전자 모듈의 수치 해석용 모델의 일부를 나타내었고, 그림 2에는 실제로 외부 자기장에 의한 파손이 발생한 사례의 자기 베어링 모듈의 사진을 나타내었다. 본 발표에서는 외부 자기장의 형태에 따라 제어 자기장에 미치는 영향을 CFD-ACE+(ESI corp)를 활용하여 해석하였다.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2011.04a
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• pp.484-489
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• 2011

In this paper, it was described the current technology status of bearingless rotor hub system for helicopter which is one of major rotor hub system. Also, a conceptual study on the new bearingless rotor hub system of helicopter was described. First, the advantages and disadvantages of major helicopter rotor hub system are described in comparison to each other types of rotor hub system. The unique characteristics of bearingless rotor hub system are described compared to other types of rotor hub systems. Next, the main function, role and characteristics of the sub-components of bearingless rotor hub system are described. Recent helicopters which adopt this bearingless rotor hub system are described and introduced. This conceptual study shows that double-H sectional construction and rectangular construction of flexbeam are the most effective candidates of this new bearingless rotor system. This bearingless rotor hub system can be used for 7,000lbs class helicopter. Now, a further trade-off study will show.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.12 no.2
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• pp.116-123
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• 2002

Applying a general coupled lateral and torsional vibration finite element model of gear pair element, this paper intends to look into in detail the coupled lateral and torsional vibration characteristics of a turbo-chiller rotor bearing system, having a bull-pinion speed increasing gear. Investigations have been carried out systematically by comparing the uncoupled and coupled natural frequencies and their mode shapes upon varying the gear mesh stiffness with considerations on rotating speeds, and also by comparing the strain energies of lateral and torsional vibration modes. Results hale shown that some modes may hale the coupled lateral and torsional mode characteristics as the gear mesh stiffness Increases over a certain value, and moreover that their associated dominant modes may be different from their initial modes, j.e., a certain dominant mode may change from an initial torsional one to a lateral one or from an initial lateral one to a torsional one.

• The Journal of the Acoustical Society of Korea
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• v.32 no.3
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• pp.208-213
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• 2013

To get vibration responses, a camshaft is modelled as an unbalanced multiple rotor bearing system. Because of complex geometry and complicated load conditions, the finite element method is used. After the finite element equation of the system is constructed, Newmark's method is used to get the vibration responses. Whirl vibration responses of a V-8 engine camshaft are estimated and compared with measured responses. After the fluctuating stresses are obtained, fatigue analysis is performed based upon the modified Goodman's equation. Stress concentration effects are considered. In the whirl vibration of camshafts, the bending effect is dominant, and the bending deformation is dependent upon the span length between the adjacent bearing journals. For high speeds, the fluctuations of excitation forces are large, and it is known that nonlinear time varying bearing coefficients should be used for analysis.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.38 no.6
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• pp.691-698
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• 2014

This paper describes the manufacturing processes for a flexbeam and torque tube made of composite materials, along with the procedures for testing their basic properties. A flexbeam and torque tube can be considered to be key structural components of a bearingless rotor hub system. A hinge offset effect can be realized by a large elastic deformation and twist of the flexbeam, and the blade pitch control forces are transferred by the rotation of the torque tube. The basic property tests included bending and twist tests to determine the flap stiffness, lag stiffness, and torsion stiffness of the flexbeam, torque tube, and blade, and these tests were performed prior to starting the whirl tower test. In addition, the estimated results were compared with experimental data, and the calculations were found to be a good match for the analysis results and had a similar tendency. Through these results, we could confirm that a flexbeam and torque tube made of composite materials satisfied the structural stiffness requirements.

• 유체기계공업학회:학술대회논문집
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• 2002.12a
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• pp.191-198
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• 2002

Oil-free turbo-compressor supported by compliant foil bearings which remove oil-contamination by elimination of the conventional ball bearing and oil lubrication systems is presented. Turbo-compressor makes two individual air compression with two impellers at operating speed, 39,000rpm. In this study, the rotordynamic effects caused by aerodynamic instability were investigated with variable mass flow rate. Correlation between frequencies of pressure fluctuation in two diffusers and those of excitation forces on rotor were clearly developed in aerodynamic unsteady region. Thus, these results show that it is beneficial to design high speed rotating turbomachinery considering coupling effect between aerodynamic instability and rotordynamic force.