• Bulletin of the Korean Space Science Society
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• 2003.10a
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• pp.74-74
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• 2003

로켓엔진의 연소실에서는 고온의 연소가스로부터 다량의 열이 발생하기 때문에 이로부터 연소실을 보호하기 위한 방법이 필수적으로 요구된다. 한국 최초의 액체 로켓인 KSR-III 로켓의 주엔진인 KL-3 엔진에서는, 연소실을 보호하기 위한 방법으로 실리카/페놀(Silica/Phenolic) 내열재를 이용하는 용융냉각 방식을 채택하였다 용융냉각 방식은 내열재와 고온의 연소가스와의 물리ㆍ화학적 상호작용에 의해 삭마가 발생하게 되는데, 이러한 삭마는 연소실에서도 가장 고온부인 노즐목에 집중적으로 발생하는 경향이 있다. 그러나 노즐목에서 삭마의 진행은 노즐목의 크기를 증가시키고 연소압 및 추력을 감소시키는 부작용을 초래하게 된다. 본 연구에서는 이러한 열적 삭마에 의한 노즐목 크기의 증가량을 알아내기 위해 KL-3 엔진 노즐목의 형상을 측정하고자 시도하였으며, 노즐목의 삭마에 영향을 미치는 주요 인자를 확인하고 진행과정을 고찰하였다. 노즐목의 형상 측정을 위해서는 기존에 사용하던 3차원 변위 측정기를 이용한 방식의 접근이 곤란함에 따라 영상처리 기법을 도입한 측정 방식을 고안하여 사용하였으며, 이 장비는 만족스런 성능을 보여주었다. 시험결과를 통해서 삭마에 영향을 주는 주요 인자로 분무형태, 연소시간, 연소 온도를 제시하였고 이 중에서 분무형태는 삭마 형상에, 연소 시간 및 연소온도는 삭마량에 주로 영향을 끼친다는 것을 알 수 있었다. 또한 시간에 따른 삭마의 진행이 3개의 구간으로 나누어 설명할 수 있음을 밝혔는데, 노즐목이 원형을 그대로 유지하며 삭마진행이 미미한 구간, 원형에서 벗어나 요철형상이 발달하면서 삭마진행이 가속되는 구간, 요철형상이 이미 정착되어서 요철의 깊이만 증가하되 삭마량은 미미한 구간이다. 결과적으로 60초 연소 후 노즐목 면적 증가율은 +5.82% 정도이며, 이에 따른 연소압 및 추력의 감소 또한 1% 미만으로 미비하였다. 따라서 본 KL-3 엔진에 사용된 내열재의 내열 성능은 임무를 수행하기에 적절하다고 판단하였다.

• Journal of the Korean Society of Propulsion Engineers
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• v.17 no.2
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• pp.24-30
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• 2013

To guarantee the exact control of missile warhead, it is inevitable to ensure the stabilities in the view points of structural and fluid/thermo dynamics of the rocket motor. Specially, despite of shortness in operating time of the rocket motor which is initial turning type of missile, it occurs frequently some problems of ablation at the neighborhood of the nozzle throat, with the result that the system itself gets to failure. In these connections, in the present study, the effect of the operating time of a rocket motor on the coefficient of convective heat transfer at the nozzle wall is investigated by numerical analysis. As a result, it is turned out that the heat transfer coefficient is largest at the just ahead of nozzle throat and decreases with the increase of operating time of the rocket motor. Furthermore, we found that the radius of curvature of throat becomes smaller, the maximum coefficient of convective heat transfer becomes larger.

• Journal of Aerospace System Engineering
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• v.11 no.5
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• pp.42-49
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• 2017

The solid rocket motor(SRM) consists of a motor case, igniter, propellants, nozzle, insulation, controller, and driving device. The liquid rocket propulsion systems(LRPSs) cools the nozzle by the fuel and oxidizer but SRM does not cool the nozzle. The nozzle of SRM is high temperature condition and high velocity condition so occurs the erosion by combustion gas. This erosion occurs the change of nozzle throat and reduces thrust performance of rocket. The material of Rocket nozzle is minimization of erosion and insulation effect and endure the shear force, high temperature and high pressure. The purpose of this study is to investigate the erosion characteristics of solid rocket nozzles by each combustion time. Through the structure inspection of Graphite and C-C composite, identify the characteristics of the microstructure before and after erosion.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2009.11a
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• pp.417-420
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• 2009

The purpose of the present study is to evaluate high temperature fracture toughness through the experimental and analytical method. The analysis method is proposed to simulate the fracture toughness of high temperatures. Load-COD curves of compact test specimen acquired by finite element method analysis using hypo elastic model are simulated to determine the crack initiation load on high temperatures. The results of experimental work are in accord with analysis in thermal shock test.

• Journal of the Korean Society of Propulsion Engineers
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• v.23 no.5
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• pp.101-106
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• 2019

Carbon deposition on the turbine nozzle throat of a LOx/kerosene gas generator cycle(open cycle) engine causes performance reduction of the engine. Estimation methods for a turbine nozzle throat area are proposed. The discharge coefficient of the turbine nozzle was estimated with the turbine gas properties such as gas constant, specific heat ratio, and temperatures. The pressure ratio and temperature ratio of the turbine nozzle throat, was utilized to estimate the discharge coefficient also. Estimated discharge coefficient of turbine nozzle throat of KSLV-II 1st stage engine shows the carbon deposition effects on the turbine nozzle throat of a LOx/kerosene open cycle engine.

• Journal of the Korean Society of Propulsion Engineers
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• v.18 no.4
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• pp.61-66
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• 2014

Graphite is commonly used for rocket nozzle. The purpose of the present study is to evaluate compression fracture behavior of ATJ graphite. Uniaxial compression test is conducted in accordance with ASTM C 695 in the range of R.T to $900^{\circ}C$. The size effects of specimen on the compressive strength and fracture behavior were investigated. Two types of cylindrical specimen, i.e., where the diameter to length ratio is 1:2 (ASTM C 695 specimen) or 1:1, were tested at room temperature.

• Journal of the Korean Society of Propulsion Engineers
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• v.7 no.3
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• pp.1-7
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• 2003

In this research, it is intended to measure shape of the nozzle throat of the KL-3 engine, which is the main engine of the KSR-III rocket. For the purpose, an image-based method was invented to replace the 3D pointer, which is actually inaccessible to such large scale engines. As a result, our equipment showed satisfactory Performances. Analysing the results of experiments, we find that the pattern of ablation is determined by the spray pattern and that the process of thermal ablation phenomena can be categorized in three regimes - the first regime that the shape of nozzle throat is maintained and ablation is negligible, the second regime that saw-tooth form is developed and ablation is accelerated, and the third regime that the saw-tooth form is already established and the growth of ablation rate is reduced Also, we find that the ratio of area increase after 60 seconds combustion is +5.82% and conclude that the ratio is acceptable and satisfactory.

• Journal of Advanced Navigation Technology
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• v.22 no.2
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• pp.90-95
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• 2018

In the solid rocket motor (SRM), a thrust of rocket is generated by a nozzle so it is very important device. The nozzle of SRM is a condition of high temperature and high pressure so occurs the erosion by combustion gas. The liquid rocket propulsion systems (LRPSs) cools the nozzle by the fuel and oxidizer but SRM does not cool the nozzle. This paper deal with the development of the oxy-acetylene torch tester and investigate the thermochemical erosion properties for the thermal insulation materials of the graphite rocket nozzle throat through the experiment. The results of experiments are compared with the results of Theoretical model and identify the key factors affecting of erosion. The results is in good agreement with the experimental data.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 1998.04a
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• pp.35-35
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• 1998

고체 로켓 추진기관의 노즐을 개발하기 위해서는 주어진 체계 제한 조건내에서 기본적인 가스의 동력학, 내탄도에 의한 형상 설계, 재료 개발 및 적용 기술, 열전달 계산에 의한 열설계 및 해석 등이 종합적으로 적용되며 수많은 반복과정을 거쳐야 한다. 특히 최근에는 알루미늄 함유량을 증가시켜 연소가스의 온도가 300$0^{\circ}C$ 이상이 되는 고성능 추진제가 일반적으로 적용되고 있으므로 고온에 의한 열적문제가 심각하게 대두되고 있으며 이에 견디는 신뢰도가 높은 노즐 설계개발이 요구되고 있다. 노즐목을 노즐내에서 열부하가 가장 심한 곳으로 노즐목 확대에 의한 추력 손실을 최소화하기 위해 내삭마성이 강한 재료를 선정하여야 하며, 그래파이트는 이러한 조건을 만족시키는 소재의 하나로 많이 적용되고 있다.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2006.05a
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• pp.161-164
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• 2006

A design program has been developed to predict film cooling performance in a liquid rocket engine combustion chamber. A thermal protecting effect of low mixture ratio gas has been analysed by CFD. A one-dimensional film cooling model based on the CFD results has been implemented in the previously developed design program of regenerative cooling. The predicted heat flux at the nozzle throat ranges from -16% to +28% when it is compared to the published measured data. The throat heat flux reduces by 36% when film cooling of 10% of fuel mass flow rate is applied.