• Title/Summary/Keyword: 레일강

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Development of Design Chart for Investigating an Additional Rail Stress and Displacement on CWR(II) - Design Chart for Railway Bridge of Conventional Line (장대레일 부가축력 및 변위 검토를 위한 설계차트 개발(II) - 일반철도 교량 설계차트)

  • Choi, Il-Yoon;Lim, Yun-Sik;Yang, Sin-Chu;Choi, Jin-Yu
    • Journal of the Korean Society for Railway
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    • v.12 no.4
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    • pp.574-581
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    • 2009
  • Displacement of the bridge and additional rail stress due to interaction between track and bridge should be limited to the design criteria. Interaction analysis was conducted to investigate the displacement and additional rail stress on CWR in railway bridge of conventional line. Particularly, various parameters affecting interaction phenomena were taken into account in the analysis to enhance an applicability. These parameters included configuration of structure, stiffness of deck and support, steel/concrete bridge, ballast/concrete track and FM/MFM type etc. The results were presented in the form of the design chart which could be useful in preliminary design of the bridge.

Development of Design Chart for Investigating an Additional Rail Stress and Displacement on CWR(I) - Design Chart for High Speed Railway Bridge (장대레일 부가축력 및 변위 검토를 위한 설계차트 개발(I) - 고속철도 교량 설계차트)

  • Choi, Il-Yoon;Cho, Hyun-Cheol;Yang, Sin-Chu;Choi, Jin-Yu;Yu, Jin-Young
    • Journal of the Korean Society for Railway
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    • v.12 no.4
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    • pp.565-573
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    • 2009
  • Displacement of the bridge and additional rail stress due to interaction between track and bridge should be limited to the design criteria. Interaction analysis was conducted to investigate the displacement and additional rail stress on CWR in high speed railway bridge. Particularly, various parameters affecting interaction phenomena were taken into account in the analysis to enhance an applicability. These parameters included configuration of structure, stiffness of deck and support, steel/concrete bridge, ballast/concrete track and FM/MFM type etc. The results were presented in the form of the design chart which could be useful in preliminary design of the bridge.

Process Design for Hot Forging of Asymmetric to Symmetric Rail Steel (비대칭 레일강으로부터 대칭 레일강으로의 열간단조 공정설계)

  • 조해용;이기정;오병기;이학규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.666-669
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    • 2002
  • Process design of hot forging, asymmetric to symmetric rail, which is used for the turnout of railway express has been investigated. Owing to the big difference in shape between the initial billet and the final forged product, it is impossible to hot forge the rail in a single step. Therefore, multi step forging as well as die design for each step are necessary for the production. The deformation behavior during hot forging has been analyzed by the numerical simulation through commercial FEA software, DEFORM$^{TM}$-2D. Modification of the design and repeated simulation have been carried out on the basis of the simulation result. For comparison with the simulation results, flow analysis experiment using plasticize has been also carried out. The results of the flow analysis experiment showed good agreement with those of the simulation. Therefore, the developed process design could be applied to the actual production.

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Fracture Mechanical Study on the Charpy V-notch and Fatigue Crack Propagation 8ehavior of Rail Steels (레일강의 샬피거동 및 피로균열 성장거동에 관한 파괴역학적 고찰)

  • Kim, Sung Hoon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.14 no.6
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    • pp.1319-1327
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    • 1994
  • Since fatigue cracks in rail can be the source of fractures and subsequent derailments, quantitative evaluation of the fatigue behavior and fracture properities due to the analysis results of laboratory test are drawn on the basis for predicting fatigue life and making a decision of safe inspection interval. Charpy V-notch and fracture toughness behavior were evaluated from the results of Charpy impact test. Fatigue test was performed by using CT type specimen under constant amplitude loading, and finally the effects of the following parameters; crack orientation, temperature, and stress ratio, on the fatigue crack growth behavior were studied.

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Strength Characterisation of Composite Securement Device in the Vehicle by FE Analysis (유한요소해석을 통한 차량내 복합재 휠체어 고정구의 구조 강도 특성 평가)

  • Ham, Seok-Woo;Yang, Dong-Gyu;Son, Seung-Neo;Eo, Hyo-Kyoung;Kim, Gyeong-Seok;Cheon, Seong S.
    • Composites Research
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    • v.32 no.4
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    • pp.171-176
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    • 2019
  • In this paper, the strength of the composite securement device was characterised by FE analysis. Preliminary frontal crash analysis for the vehicle, equipped with the conventional steel securement device, was carried out according to the ISO 10542 for special transportation to obtain loading data, which were applied to securement device during crash. The securement device consists of block, guide and rail and the weight fraction of rail was the highest among them, therefore, it is desirable to reduce weight of rail by applying carbon/epoxy composite. Also, it was found that 27% of lightweight effect was obtained by hybrid rail that bottom part was replaced by a composite compared to the conventional rail, i.e., made of SAPH 440, without sacrificing the structural strength.

Influence of Lateral Ballast Resistance on the Buckling Fragility Curve of the Continuous Welded Rail Tracks (장대레일 궤도의 좌굴 취약도 곡선에 대한 도상횡저항력의 영향)

  • Bae, Hyun Ung;Choi, Jin Yu;Lee, Chin Ok;Lim, Nam Hyoung
    • 한국방재학회:학술대회논문집
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    • 2011.02a
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    • pp.185-185
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    • 2011
  • 기존 장대레일 궤도의 안정성 평가는 궤도 매개변수에 대하여 고정된 안전측의 값을 사용하는 결정론적인 해석에 의존해서 평가되어져 왔다. 그러나 실제현장의 궤도조건은 많은 영향인자들에 의해 그 특성이 불확실하게 변하고 있다. 따라서 온도하중에 의한 궤도 좌굴에 영향을 미치는 궤도 구성인자들의 불확실성 및 임의성을 보다 합리적으로 고려하기 위해서 확률론적 기법을 적용하는 것이 필수적이다. 본 연구에서는 기존 본 연구진에 의해 개발된 장대레일 궤도의 좌굴확률 평가시스템을 이용하여 좌굴 취약도 곡선을 나타내었으며, 궤도 좌굴에 영향을 미치는 주요변수 중 하나인 도상횡저항력에 대한 영향을 분석하였다. 좌굴확률 평가시스템에서는 장대레일 궤도의 좌굴확률을 산정하기 위하여 구조물의 안정과 파괴를 판단할 수 있는 기준을 한계상태방정식으로 표현하고, 이 한계상태방정식으로부터 확률론적 기법 중 하나인 AFOSM(Advanced First Order Second Moment) 방법을 이용하여 파괴확률의 간접적인 지표인 신뢰도지수(${\beta}$)를 통해 좌굴확률을 계산한다. 한계상태방정식에서 구조물의 강도(보유성능)에 해당하는 부분은 궤도의 허용좌굴온도이고, 하중(요구성능)에 해당하는 부분은 레일온도하중으로써 현재 레일온도와 중립온도의 차로 반영된다. 허용좌굴온도 산정에 고려되는 주요변수는 곡선반경(Radius), 도상횡저항력(Lateral Ballast Resista nce), 연직도상강성(Vertical Ballast Stiffness), 궤도 틀림량(Misalignment), 틀림길이(Half Wave Length), 열차운행속도(Velocity)이다. 각 확률변수들이 갖는 확률분포는 모두 정규분포로 가정하였다. 궤도의 기하학적 특성은 곡선반경 5,000m에 대해 고려하였으며, 열차는 KTX의 제원을 사용하여 정지된 상태에서 고려하였다. 틀림량과 틀림길이는 이에 대한 통계적 특성자료가 부족하여 확률변수로 고려하지 않고 결정론적 값으로 취급하였다. 레일온도의 통계적 특성치는 본 연구진에 의해 구축된 기후요소 및 레일온도 DB를 근거로 결정하였으며, 중립온도는 선로관리지침에 따라 $25{\pm}3^{\circ}C$를 기준으로 결정하였다. 또한 도상횡저항력은 실측 데이터를 참고로 하여 평균값에서 10%의 변동량을 갖는 것으로 보고 통계적 특성치를 결정하였다. 도상횡저항력이 좌굴확률에 미치는 영향을 매우 큰 것을 알 수 있었으며, 레일온도 $60^{\circ}C$일 때 도상횡저항력이 증가하면서 감소되는 좌굴확률이 도상저항력이 커질수록 그 감소량이 작아지는 것을 알 수 있었다.

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Behavior of the Crack Initiation, Transition and Fatigue Crack Growth of Rail Steel (레일강의 균열발생·천이 및 피로균열진전거동)

  • Lee, Jong Sun;Kang, Ki Weon;Choi, Rin;Kim, Jung Kyu
    • Journal of Korean Society of Steel Construction
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    • v.11 no.1 s.38
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    • pp.33-42
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    • 1999
  • In the present study, crack initiation criteria, static failure and tensile mode fatigue behavior for a rail steel are evaluated to assure the railway vehicle's safety. The transverse fissure, which is the most critical damage in the rail, is initiated by the maximum shear stress and its location is subsurface. In addition, the possibility of transition from the shear mode to the mixed mode increases with increasing the length of subsurface crack. Because of the brittleness by the welding, the fracture toughness of the welded part is lower than of the base metal. For low ${\Delta}K$, the stage II fatigue crack growth rates of the welded part is slower than of the base metal but, for high ${\Delta}K$, this different behavior for fatigue crack growth rate is nearly diminished. These trends are more remarkable for low stress ratio, R=0.1. It is believed that this behavior is caused by the change of the microstructure which that of the welded part is coarser than of base metal.

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A Experimental Study on Strength Safety of Rail Steel using Gas Pressure Welding (레일 가스압접부의 강도 안전성에 관한 실험적 연구)

  • Kim, Kyung-Seob
    • Journal of the Korean Society for Railway
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    • v.15 no.3
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    • pp.266-271
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    • 2012
  • This study was carried out for the purpose of improving driving safety and comfort of the railways quickly becoming popular. To conducted gas pressure welding to ensure the strength safety of continuous welded rail and rotating bending test tensile test was conducted. The element to determine the tensile strength of gas pressure welds at experiments be attributed to more upsetting length than pressure, according to increases of upsetting length, from brittle fracture to ductile fracture was observed. Through the biopsy of the fracture surface, according to the presence of brittle fracture could be evaluated to strength safety. In addition, mechanical strength of gas pressure welding depending on changes in upsetting length was different. Rotary bending test results were obtained to the infinite life according to exhibited higher fatigue limit of 373MPa at upsetting length 25mm.

Planning and Design of Monorail Bridges (모노레일 교량의 계획 및 설계)

  • Han, Nock-Hee;Yoo, Je-Nam;Lee, Sumg-Min
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.1174-1187
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    • 2007
  • Monorail System has many advantages compared with other Urban Lightweight Transit Systems, such as the friendliness of the vehicle's appearance, slenderness of the bridge structures, it's low construction cost and short construction period. So, lots of city governments have reviewed or proposed the Monorail System as the attractive alternative system. And recently, Daegu Metropolitan City Government have chosen the Monorail System for the Urban Railroad Line 3. According to these trends on Urban Lightweight Transit Systems, this paper has introduced the outline of the planning and design of Monorail Bridges. At first, trends of overseas Monorail Bridges have been reviewed and the principal design criteria adopted in the basic design of the Urban Railroad Line 3 for Daegu have been introduced. And next, the methods of planning, design, fabrication of the guideway beams which are made of PSC Beam or Steel Beam have been explained. We hope this paper be helpful for the Engineers who are interested in the Monorail Bridges.

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A Behavior Analysis of HSR Concrete Slab Track under Variety of Rail Pad Static Stiffness on Fatigue Effect (피로효과를 고려한 레일패드의 정적스프링계수 변화에 따른 콘크리트 슬래브 제도의 거동분석)

  • Park, Yong-Gul;Kang, Kee-Dong;Choi, Jung-Youl
    • Journal of the Korean Society for Railway
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    • v.10 no.5
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    • pp.499-505
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    • 2007
  • The major effective of this study is to investigate the fatigue effects of rail pad on High Speed Railway with concrete slab track system. It analyzed the mechanical behaviors of HSR concrete slab track with applying rail pad stiffness based on fatigue effect (hardening and increasing stiffness) on the 3-dimensional FE analysis and laboratory test for static & dynamic characteristics. As a result, the hardening of rail pad due to fatigue loading condition are negative effect for the static & dynamic response of concrete stab track which is before act on fatigue effect. The analytical and experimental study are carried out to investigate rail pad on fatigue effected increase vertical acceleration and stress and decrease suitable deflection on slab track. And rail pad based on fatigue effect induced dynamic maximum stresses, the increase of damage of slab track is predicted by adopting fatigue effected rail pad. after due consideration. The servicing HSR concrete slab track with resilient track system has need of the reasonable determination after due consideration fatigue effect of rail pad stiffness which could be reducing the effect of static and dynamic behavior that degradation phenomenon of structure by an unusual response characteristic and a drop durability.