• Title/Summary/Keyword: 레이저 빔 중첩

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Comparison of clad layer characteristics with overlapping criterion in multi pass laser cladding (멀티패스 레이저 클래딩에 있어서 중첩률의 기준에 따른 클래드 층의 특성 비교)

  • Kim, Jong-Do;Lee, Eun-Jin;Whang, Jun-Gu
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.9
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    • pp.768-773
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    • 2016
  • Engine valve seat and face, which are the important factors affecting engine performance, are required to have wear, heat and corrosion resistance. In order to produce surface layer with these characteristics, PTA(plasma transferred arc) surfacing procedure is generally employed, but problems, such as large HAZ and high dilution etc., frequently occurr. Laser cladding, which overcomes the drawbacks of conventional technologies, can be employed to create a superior clad layer with low dilution, small heat affected zone, and minimal distortion. However, in case cladding is to be applied to a large area, it is necessary to overlap 1 pass clad layer because of limited clad layer width. Two criteria for the overlapping ratio-beam size and clad layer width-have been considered thus far. Upon inspection of multi pass clads, produced by different overlapping criteria, it was observed that the greater the increase in overlapping ratio, the greater was the decrease in clad layer width and increase in clad layer height regardless of the criterion used. However, a multi pass clad overlapped by the beam size criterion demonstrated a higher hardness value than a clad overlapped by the clad layer width owing to decreasing dilution of the substrate. In conclusion, the beam size was defined as the criterion for the overlapping, because the clad layer width increased or decreased depending upon process parameters.

Wide Beam Optical System for the Laser Materials Processing (레이저 재료 가공을 위한 광폭빔 광학 장치)

  • 김재도;조응산;전병철
    • Laser Solutions
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    • v.1 no.1
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    • pp.24-29
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    • 1998
  • A new wide laser beam optical system for the laser materials processing has been developed with a polygonal mirror. It consists of polygonal mirror and cooling part that prevents the surface of rotating polygonal mirror from damage by heat. The polygonal minors have been designed and made as 24 and 30 facets in pyramid type. This system provides a uniform linear laser heat source with the surface scanning width from 15 to 50mm according to the scanning height To examine the wide laser beam, He-Ne laser is used. Also, Acryl is used to confirm the laser beam pattern by bum-pattern print To analyze the energy distribution of the wide laser ben empirical values and theoretical values are compared and discussed. To improve the efficiency of the wide laser beam optical system, methods are suggested by the optical theories. For larger area processing like turbine blade, drawing blade, cold roller and guide plate, optimal overlapping locations have been calculated and analyzed by geometric and optical theories.

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Multistep Photo-excitation in four-level Atomic Model (네준위 원자 모델에서의 다단계 광여기 현상)

  • 임창환
    • Proceedings of the Optical Society of Korea Conference
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    • 1991.06a
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    • pp.46-49
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    • 1991
  • 우라늄 원자의 선택적 광이온화 과정을 레이저 빔과 상호 작용하는 네준위 원자 모델을 통하여 분석하였다. 다준위 원자 모델이 보이는 원자 감금 현상과 여기 경로의 중첩으로 인한 간섭 현상을 이용하여 모델 내의 최상 준위의 원자 밀도를 최대화하는 조건을 착고, 그 물리적 해석을 부여하였다.

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Joul-heating induced crystallization (JIC) for LTPS TFT-Backplanes

  • Hong, Won-Ui;No, Jae-Sang
    • Proceedings of the Korean Vacuum Society Conference
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    • 2010.02a
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    • pp.244-244
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    • 2010
  • 최근 활발히 연구되고 있는 AMOLED는 평판 디스플레이 분야를 이끌어 갈 차세대 선두 주자로 크게 주목 받고 있다. AMOLED는 전압 구동 방식인 AMLCD와 다르게 전류 구동 방식으로 a-Si TFT 보다 LTPS-TFT 사용이 요구되며, 대면적 기판으로 갈수록 결정립의 균일도가 매우 중요한 인자로 작용한다. 현재 양산이 가능한 AMOLED는 핸드폰이나 15인치 TV정도로 크기가 소형이며 대형 TV나 컴퓨터 모니터 등을 양산하기 위해 많은 방법이 시도되고 있다. 양산체제에서 사용되는 결정화 방법으로는 ELC가 가장 많은 부분을 차지하고 있다. 그러나 레이저를 사용하는 ELC 방법은 대면적으로 갈수록 레이저 빔 자체의 불균일성, shot to shot 불균일성, 레이저빔 중첩의 부정확도 등으로 인한 균일도의 부정확성이 커짐으로 인한 mura 현상이 나타나고 레이저 장비의 사용에 대한 비용 부담을 피할 수 없다. 따라서 non-laser 방식에 결정화 방법이 요구되나 SPC 경우는 상대적으로 고온에서 장시간이 걸리고, MIC 뿐만 아니라 MIC 응용 방법들은 금속 오염에 대한 문제가 발생하고 있는 실정이다. 이러한 문제로 인하여 결정립 크기의 균일도가 우수한 다결정 실리콘 박막을 제조하는 신기술에 대한 필요성이 매우 높은 실정이다. 본 연구에서는 비정질 실리콘 박막 상부 혹은 하부에 도전층을 개재하고, 상기 도전층에 전계를 인가하여 그것의 주울 가열에 의해 발생한 고열로 비정질 실리콘 박막을 급속 고온 고상 결정화하는 방법에 관한 기술인 JIC (Joule-heating Induced Crystallization) 결정화 공정을 개발하였다. 본 공정은 상온에서 수 micro-second 내에 결정화를 수행하는 것이 가능하며 도전층과 실리콘 박막 사이에 barrier층 삽입를 통하여 금속 오염을 막을 수 있으며 공정적인 측면에서도 별도의 chamber가 필요하지 않는 장점을 가지고 있다. 본 논문에서는 JIC 결정화 공정 조건에 따른 결정화 기구 및 JIC poly-Si의 미세구조 및 물리적 특성에 관한 논의가 이루어질 것이다.

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The Femto Second Laser Induced Ablation on the Titanium Alloy for Various Beam Overlap Ratio (빔 중첩율에 따른 티타늄 합금의 펨토초 레이저 어블레이션)

  • Chung, Il-Young;Kang, Kyung-Ho;Kim, Jae-Do
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.11
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    • pp.17-23
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    • 2010
  • Titanium alloy is one of the hard processing materials made by the traditional manufacturing method because of the excellent mechanical strength. Ablation of titanium alloy is investigated by using a femtosecond laser which is a regenerative amplified Ti:sapphire laser with 1kHz repetition rate, 184fs pulse duration time and 785nm wavelength. Experiments are carried out under various ablation conditions with different pulse overlap ratios for the rectangular shape and micro hole. Test results show that the ablation characteristic according to pulse overlap ratio of titanium alloy seems to be as non-linear type at the different zone of energy fluence. The optimal condition of rectangular shape processing is obtained at the laser peak power 1.3mW, pulse overlap ratio of 90%, beam gap of $1\;{\mu}m$. The micro hole has a good quality from the pulse overlap ratio of 99% at the same laser peak power. With the optimal processing condition, the fine rectangular shape and micro hole without burr and thermal damage are achieved.

Measuring Method of Planar Displacement Referring to The Double Linear Patterns (이중화된 패턴을 참조하는 평면 변위 측정 방법)

  • Park, Sung Jun;Jung, Kwang Suk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.7
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    • pp.4405-4410
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    • 2015
  • Two-dimensional displacements are obtained from the sandwiched patterns, which superpose two linearly-periodic patterns orthogonally, respectively. The transparent top pattern is identified by deflection of the laser beam due to a difference of refractivity and the opaque bottom pattern is identified by deviation of the beam intensity due to a difference of reflectance. In the sample setup, the top pattern made up of build-up film is manufactured by UV laser machining and the bottom pattern is manufactured by ultra-precision trench machining and deposition for aluminum plate. The proposed decoding method is verified experimentally using the $10{\mu}m$ equally spaced sample patterns and the devised optical system. The Korea Academia-Industrial cooperation Society.

Space Debris Tracking Coverage Analysis of Spinning Disk for Optical Path Switch of Geochang Laser Tracking System (거창 레이저 추적 시스템의 광 경로 전환을 위한 회전 디스크의 우주쓰레기 레이저 추적 성능 분석)

  • Sung, Ki-Pyoung;Lim, Hyung-Chul;Yu, Sung-Yeol;Choi, Man-Soo;Ryou, Jae-Cheol
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.48 no.5
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    • pp.391-399
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    • 2020
  • KASI (Korea Astronomy and Space Science Institute) has been developing the multipurpose laser tracking system with three functions of satellite laser tracking, adaptive optics and space debris laser tracking for scientific research and national space missions. The space debris laser tracking system provides the distance to space debris without a laser retro-reflector array by using a high power pulse laser, which employs a spinning disk to change the optical path between the transmit and receive beams. The spinning disk causes the collision band which is unable to reflect the returned signal to a detector and then has an effect on the tracking coverage of space debris. This study proposed the mathematical model for tracking coverage by taking into account the various specifications of spinning disk such as disk size, spinning velocity and collision rate between the disk and hole. In addition, the spinning disk specifications were analyzed in terms of tracking coverage and collision band based on the mathematical model to investigate tracking requirements of the Geochang laser tracking system.

A Study on the Analysis of Multi-beam Energy for High Resolution with Maskless Lithography System Using DMD (DMD를 이용한 마스크리스 리소그래피 시스템의 고해상도 구현을 위한 다중 빔 에너지 분석에 관한 연구)

  • Kim, Jong-Su;Shin, Bong-Cheol;Cho, Yong-Kyu;Cho, Myeong-Woo;Lee, Soo-Jin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.2
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    • pp.829-834
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    • 2011
  • Exposure process is the most important technology to fabricate highly integrated circuit. Up to now, mask type lithography process has been generally used. However, it is not efficient for small quantity and/or frequently changing products. Therefore, maskless lithography technology is raised in exposure process. In this study, relations between multi-beam energy and overlay were analyzed. Exposure experiment of generating pattern was performed. It was from presented scan line by multi- beam simulation. As a result, optimal scan line distance was proposed by simulation, and micro pattern accuracy could be improved by exposure experiment using laser direct imaging system.

Transport parameters in a-Se:As films for digital X-ray conversion material (디지털 X-선 변환물질 a-Se:As의 수송변수)

  • Park, Chang-Hee
    • Korean Journal of Digital Imaging in Medicine
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    • v.8 no.1
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    • pp.51-55
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    • 2006
  • The effects of Asaddition in amorphous selenium(a-Se) films for digital X-ray conversion material have been studied using the moving photocarrier grating(MPG) technique. This method utilizes the moving interference pattern generated by the superposition of the two frequency shifted laser beams for the illumination of the sample. This moving intensity grating induces a short circuit current, j$_{sc}$ in a-Se:As film. The transport parameters of the sample are extracted from the grating-velocity dependent short circuit current induced in the sample along the modulation direction. The electron and hole mobility, and recombination lifetime of a-Se films with arsenic(As) additions have been obtained. We have found an Increase in hole drift mobility and recombination lifetime, especially when 0.3% As is added into a-Se film, whereas electron mobility decreases with As addition due to the defect density. The transport properties for As doped a-Se films obtained by using MPG technique have been compared with X-ray sensitivity for a-Se:As device. The fabricated a-Se(0.3% As) device film exhibited the highest X-ray sensitivity out of 5 samples.

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