• Title/Summary/Keyword: 레이저 비전센서

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Study on the 3D Assembly Inspection of Two-Step Variable Valve Lift Modules Using Laser-Vision Technology (레이저 비전을 이용한 2단 가변밸브 리프트 모듈의 3D 조립검사에 대한 연구)

  • Nguyen, Huu-Cuong;Kim, Do-Joong;Lee, Byung-Ryong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.10
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    • pp.949-957
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    • 2017
  • A laser-vision-based height measurement system is developed and implemented for the inspection of two-step variable valve lift module assemblies. The proposed laser-vision sensor module is designed based on the principle of laser triangulation. This paper summarizes the work on 3D point cloud data collection and height difference measurements. The configuration of the measurement system and the proposed height measurement algorithm are described and analyzed in detail. Additional measurement experiments on the height differences of valves and lash adjusters of a two-step variable valve lift module were implemented repeatedly to evaluate the accuracy and repeatability of the proposed measurement system. Experimental results show that the proposed laser-vision-based height measurement system achieves high accuracy, repeatability, and stabilization for the inspection of two-step variable valve lift module assemblies.

Localization and Mapping System using Single Camera and PSD Sensors (단일 카메라와 PSD 센서를 이용한 로봇 위치추적 및 맵핑 시스템)

  • Yoo, Sung-Goo;Chong, Kil-To
    • Proceedings of the KIEE Conference
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    • 2008.10b
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    • pp.339-340
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    • 2008
  • 로봇의 현재 위지 추적은 무인 로봇 자동 항법시스템의 중요 기술로 센서 데이터로부터 로봇의 위치를 결정하고 환경맵을 구성하는 것이다. 기존 방법으로는 초음파, 레이저 등의 거리 측정 센서를 이용해 로봇의 전역 위치를 찾는 방법과 스테레오 비전을 통한 방법이 개발되었다. 거리 측정 센서만으로 로봇위치 추적 알고리즘은 계산량이 감소하고 비용이 적게 들지만 센서오차율 및 환경장애에 따른 오류가 크다. 이에 반해 스테레오 비전 시스템은 3차원 공간영역을 정확히 측정할 수 있지만 계산량이 많아 고사양의 시스템을 요구하고 알고리즘 구현에 어려움이 있다. 따라서 본 논문에서는 단일 카메라 영상과 PSD(position sensitive device) 센서를 사용하여 로봇의 현재 위치를 추적하고 환경맵을 구성하여 자율이동이 가능한 시스템을 제안한다.

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System for Measuring the Welding Profile Using Vision and Structured Light (비전센서와 구조화빔을 이용한 용접 형상 측정 시스템)

  • Kim, Chang-Hyeon;Choe, Tae-Yong;Lee, Ju-Jang;Seo, Jeong;Park, Gyeong-Taek;Gang, Hui-Sin
    • Proceedings of the Korean Society of Laser Processing Conference
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    • 2005.11a
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    • pp.50-56
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    • 2005
  • The robot systems are widely used in the many industrial field as well as welding manufacturing. The essential tasks to operate the welding robot are the acquisition of the position and/or shape of the parent metal. For the seam tracking or the robot tracking, many kinds of contact and non-contact sensors are used. Recently, the vision is most popular. In this paper, the development of the system which measures the shape of the welding part is described. This system uses the line-type structured laser diode and the vision sensor. It includes the correction of radial distortion which is often found in the image taken by the camera with short focal length. The Direct Linear Transformation (DLT) method is used for the camera calibration. The three dimensional shape of the parent metal is obtained after simple linear transformation. Some demos are shown to describe the performance of the developed system.

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A Study on the Seam Tracking by Using Vision Sensor (비전센서를 이용한 용접선 추적에 관한 연구)

  • 배철오;김현수
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.6 no.8
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    • pp.1374-1380
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    • 2002
  • Recently, the use of Robot increase little by little for the purpose of developing a welding quality and productivity in the welding part. It is more important to contact the seam for arc welding before moving a welding robot. There are two types of method to contact the seam namely contact and non-contact type largely. In this paper, image processing sensor(a kind of non-contact sensor) is concerned to track the seam by using laser diode and CCD camera. A structured laser diode's light illuminated on the weld groove and the reflected shape is introduced by CCD camera. The image board captures this image and software analyzes this image. The robot is moved and welded exactly as acquired image X-Y data is changed with robot's X-Y value. Also, most of seam tracking are considered by changing the program simply in case of the different weld groove of plane surface.

An Accurate Extrinsic Calibration of Laser Range Finder and Vision Camera Using 3D Edges of Multiple Planes (다중 평면의 3차원 모서리를 이용한 레이저 거리센서 및 카메라의 정밀 보정)

  • Choi, Sung-In;Park, Soon-Yong
    • KIPS Transactions on Software and Data Engineering
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    • v.4 no.4
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    • pp.177-186
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    • 2015
  • For data fusion of laser range finder (LRF) and vision camera, accurate calibration of external parameters which describe relative pose between two sensors is necessary. This paper proposes a new calibration method which can acquires more accurate external parameters between a LRF and a vision camera compared to other existing methods. The main motivation of the proposed method is that any corner data of a known 3D structure which is acquired by the LRF should be projected on a straight line in the camera image. To satisfy such constraint, we propose a 3D geometric model and a numerical solution to minimize the energy function of the model. In addition, we describe the implementation steps of the data acquisition of LRF and camera images which are necessary in accurate calibration results. In the experiment results, it is shown that the performance of the proposed method are better in terms of accuracy compared to other conventional methods.

A Study on Weldability Estirmtion of Laser Welded Specimens by Vision Sensor (비전 센서를 이용한 레이져 용접물의 용접성 평가에 관한 연구)

  • 엄기원;이세헌;이정익
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.1101-1104
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    • 1995
  • Through welding fabrication, user can feel an surficaial and capable unsatisfaction because of welded defects, Generally speaking, these are called weld defects. For checking these defects effectively without time loss effectively, weldability estimation system setup isan urgent thing for detecting whole specimen quality. In this study, by laser vision camera, catching a rawdata on welded specimen profiles, treating vision processing with these data, qualititative defects are estimated from getting these information at first. At the same time, for detecting quantitative defects, whole specimen weldability estimation is pursued by multifeature pattern recognition, which is a kind of fuzzy pattern recognition. For user friendly, by weldability estimation results are shown each profiles, final reports and visual graphics method, user can easily determined weldability. By applying these system to welding fabrication, these technologies are contribution to on-line weldability estimation.

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