• Title/Summary/Keyword: 라인밸런스

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A Study on the Rebalancing Method of the Mixed-Model Assembly Line (혼류 조립라인의 재밸런싱에 관한 연구)

  • 이용일;최윈준
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2003.05a
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    • pp.356-363
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    • 2003
  • 혼류 조립라인상에 고난도 작업을 요구하는 제품이 연속적으로 투입될 경우에 해당작업장들은 주어진 사이클 타임내에 조립을 완료하기가 힘들어진다. 라인에서 생산되는 모델의 변경 및 모델들에 대한 제품 생산량의 변화로 인해 기존 라인밸런스의 운영 효율이 기대 이하로 떨어질 수 있다. 본 연구에서는 혼류 조립라인의 라인밸런싱과 제품의 투입순서 결정이 밀접하게 관련되어 있는 문제임을 인식하고, 혼류 조립라인의 운영 효율을 극대화하기 위해 생산되는 모델에 대한 제품의 투입순서와 기존의 설비 및 작업공간에 따른 제약을 직접적으로 고려하면서 기존 라인밸런스와의 변동을 최소화하는 재밸런싱에 관한 기법을 제시한다.

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Integer Programming Approach to Line Optimization of Multiple Surface Mounters (정수계획법에 의한 다수 표면실장기의 라인 최적화)

  • Kim Kyung-Min;Park Tae-Hyoung
    • The Journal of the Korea Contents Association
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    • v.6 no.4
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    • pp.46-54
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    • 2006
  • We propose an optimization method for PCB assembly lines including multiple surface mounters. To increase the productivity of PCB assembly line, the component allocation, feeder assignment, and assembly sequence of each surface mounter should be optimized. The optimization Problem is formulated as an integer programming problem. We divide the overall problem into two hierarchical sub-problems: forward-path problem and backward-path problem. The clustering algorithm and branch-and-bound algorithm are applied to solve the forward-path problem. The assignment algorithm and connection algorithm are applied to solve the backward-path problem. Simulation results are presented to verify the usefulness of the proposed method.

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재공 밸런스와 장비할당을 통합한 반도체 FAB 생산 스케줄링

  • Jeong, Jae-U;Jang, Jae-Jin;Seo, Jeong-Dae;Gu, Pyeong-Hoe;Jeong, Yu-In
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2005.05a
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    • pp.952-959
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    • 2005
  • 웨이퍼 가공 라인에서 좋은 스케줄링은 생산량을 높일 뿐 아니라, 재공 수준을 낮게 유지함으로써 가공 중에 발생하는 불량의 발견을 신속하게 하고, 라인 내 particle 발생의 원인이 되는 작업자 수를 감소시켜 수율 향상에도 도움을 준다. 이를 위하여 본 연구는 적정한 납기 만족도와 재공 수준을 유지하며 생산량을 최대화하는 스케줄링 방법을 개발한다. 본 연구에서 사용된 MIP 모델은 pre-bounding 방법을 이용해서 풀이 시간을 단축하였고 재공 밸런스와 장비할당에 대한 통합 모델링으로 상호간 원활한 절충이 가능하게 했다. 또한 상위 시스템인 플래닝과의 적절한 연계 방법에 대해서도 연구하였다.

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A Study of Evaluation Model for RPG Combat Balance in Mobile (RPG 전투밸런스 평가모델 연구 : 모바일 게임 중심으로)

  • Jeon, Joon Hyun;Jeong, Eui Jun
    • Journal of Korea Game Society
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    • v.15 no.4
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    • pp.49-58
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    • 2015
  • Due to the improving mobile environments, we can play RPG in not only computer online field but also mobile field. It is difference from hardware environment between them so that mobile RPG has been changed and modified to play in mobile environment except RPG's frame and basic element. This Study has investigated the model to evaluate the balance of battle that is based on the RPG. Although there is an assessment model studied with a focus on the MMORPG, It is difficult to apply to the entire balance in RPG especially mobile RPG. Former model has used only basic element because there were so many kinds of variables such as user's controls, other players and objects in game. The reason why that model just gave a guide line about battle balance. In this paper, the new assessment model to include the balance factors such as BUFF, NURF and PASSIVE could be possible for applying the balance of mobile RPG on recent trends. As a result, the new model can measure numerical calculations compared to the previous model.

시뮬레이션을 이용한 반도체 주문제품의 납기달성도 성능평가

  • 박종관;이영훈
    • Proceedings of the Korea Society for Simulation Conference
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    • 2000.11a
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    • pp.56-60
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    • 2000
  • 최근 반도체 산업은 주문형 제품의 생산이 증가하고 이에 대한 납기달성도에 대한 관리가 점차 중요해지고 있다. 본 논문은 납기달성도의 제고를 위한 생산 스케줄링 규칙을 제시하고 이에 대한 성능평가를 위해 반도체 Fabrication 라인을 모델로 한 시뮬레이션 모형을 개발하였다. 제시된 규칙이 라인의 밸런스는 물론 납기만족과 사이클 타임을 줄이는 데 좋은 성능을 나타내는 것을 보였다. 또한 제시된 규칙이 주문변화와 웨이퍼 투입규칙에 민감하지 않은 강건한 규칙임을 보이고 있다.

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A Case of Operational Efficiency Improvement in EPS Motor Manufacturing Process Using IE Technique (IE 기법을 활용한 EPS 모터 제조공정의 운영효율성 향상 사례)

  • Kim, Jung Suop;Lee, Ji Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.7
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    • pp.63-72
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    • 2017
  • This paper proposes a procedure to improve the operational efficiency of the automotive parts manufacturing process by applying classical IE techniques composed of process analysis, work method analysis, and motion analysis, and a specific application case is outlined. The proposed procedure was developed originally by the Task Force organized in L company's automotive parts manufacturing business unit. The balance efficiency and production capacity were used as measures of operational efficiency. The developed procedure follows the general procedure of analyzing the phenomenon at the manufacturing shop, deriving an improvement solution to solve the problem, evaluating each derived alternative, and implementing it to the field to achieve productivity improvement. Among the methods used in each phase of the procedure, function analysis used in the waste discovery phase and R&R evaluation method used in the alternative assessment phase are unique techniques developed by L company's TF. The R&R Evaluation method techniques are described in detail because this method is highly applicable and extensible. A case of applying developed procedures to improve the EPS motor manufacturing process is discussed. As a result, the line balance efficiency and production capacity were increased to a satisfactory level.

Analytical Models and their Performance Analysis of Superscalar Processors (수퍼스칼라 프로세서의 해석적 모델 및 성능 분석)

  • Kim, Hak-Jun;Kim, Seon-Mo;Choe, Sang-Bang
    • Journal of KIISE:Computer Systems and Theory
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    • v.26 no.7
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    • pp.847-862
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    • 1999
  • 본 논문에서는 유한버퍼의(finite-buffered) 동기화된(synchronous) 큐잉모델(queueing model)을 이용하여 명령어들간의 병렬성, 분기명령의 빈도수, 분기예측(branch prediction)의 정확도, 캐쉬미스 등의 파라미터들을 고려하여 프로세서의 명령어 실행율을 예측하며 캐쉬의 성능과 파이프라인 성능간의 관계를 분석할 수 있는 새로운 해석적 모델을 제안하였다. 해석적 모델은 모델의 타당성을 검증하기 위해서 시뮬레이션을 수행하여 얻은 결과와 비교하였다. 해석적 모델과 시뮬레이션을 비교한 결과 대부분 10% 오차 내에서 일치하였다. 본 연구를 통하여 얻은 해석적 모델을 사용하면 시뮬레이션에서는 드러나지 않는 성능제약의 원인에 대한 명확한 규명이 가능하기 때문에 성능향상을 위한 설계자료를 얻을 수 있으며, 시스템 성능 밸런스를 위한 캐쉬와 비순차이슈 파이프라인 성능간의 관계에 대한 정확한 분석이 가능하다.Abstract This research presents a novel analytic model to predict the instruction execution rate of superscalar processors using the queuing model with finite-buffer size and synchronous operation mode. The proposed model is also able to analyze the performance relationship between cache and pipeline. The proposed model takes into account various kinds of architectural parameters such as instruction-level parallelism, branch probability, the accuracy of branch prediction, cache miss, and etc.. To prove the correctness of the model, we performed extensive simulations and compared the results with the analytic model. Simulation results showed that the proposed model can estimate the average execution rate accurately within 10% error compared to simulation results. The proposed model can explain the causes of performance bottleneck which cannot be uncovered by the simulation method only. The model is also able to show the effect of the cache miss on the performance of out-of-order issue superscalar processors, which can provide an valuable information in designing a balanced system.

Design and Fabrication of a Broadband RF Module for 2.4GHz Band Applications (2.4GHz 대역에서의 응용을 위한 광대역 RF모듈 설계 및 제작)

  • Yang Doo-Yeong;Kang Bong-Soo
    • The Journal of the Korea Contents Association
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    • v.6 no.4
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    • pp.1-10
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    • 2006
  • In this paper, a broadband RF module is designed and tested for 2.4GHz band applications. The RF module is composed of a low noise amplifier (LNA) with a three stage amplifier, a single ended gate mixer, matching circuits, a hairpin line band pass filter and a Chebyshev low pass filter to convert the radio frequency (RF) into the intermediate frequency (IF). The LNA has a high gain and stability, and the single ended gate mixer has a high conversion gain and wide dynamic range. In the analysis of the broadband RF module, the composite harmonic balance technique is used to analyze the operating characteristics of an RF module circuit. The RF module has a 55.2dB conversion gain with a 1.54dB low noise figure, $-120{\sim}-60dBm$ wide RF power dynamic range, -60dBm low harmonic spectrum and a good isolation factor among the RF, IF, and local oscillator (LO) ports.

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The Tool Coordinate Adjustment Algorithm for Robot Manipulators with Visual Sensor (시각 센서에 의한 로봇 매니퓰레이터의 툴 좌표계 보정에 관한 연구)

  • 이용중;김학범;이양범
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.19 no.8
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    • pp.1453-1463
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    • 1994
  • Recently many robot manipulators are used for various areas of industriesand factories. It has been frequently observed that the robot manipulator fails to complete the function when the object changes its original position, Due to the unexpected impacts and vibrations the center and direction of the object would be shifted in many real application. In this study, a visual sensing algorithm for the robot manipulator is proposed. The algorithm consists of two parts : Detection of the object migration and adjustments of the orobot manipulators Tool Coordinate System. The image filtering technique with visual sensor is applied for the first part of the algorithm. The change of illumination intensity indicates the object migration. Once the object migration is detected, the second part of the algorithm calculates the current position of the object. Then it adjusts the robot manipulators Tool Coordinate System. The robot manipulator and the Visual sensor communicate each other using interrupt technique via proposed algorithm. It has been observed that the proposed algorithm reduces the malfunction of a robot manipulator significantly. Thus it can provide better line balance-up of the manufacturing processes and prevent industrial accidents efficiently.

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