• Title/Summary/Keyword: 동력 전달장치

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Concept Design of an Active Steering Bogie for Urban Railway Vehicles (도시형 전동차용 능동조향대차의 개념설계)

  • Park, Joon-Hyuk;Hur, Hyun-Moo;Koh, Hyo-In;You, Won-Hee
    • Journal of the Korean Society for Railway
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    • v.10 no.6
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    • pp.709-716
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    • 2007
  • An active steering bogie has been theoretically proved to improve both stability and steering performance remarkably. However, It has not been commercialized yet even though many researchers have been trying to develop it because some technical difficulties still exist such as information acquisition fer active control, increasing mechanical components, high energy consumption, fail-safe problem and so on. To solve those problems, an advanced active steering mechanism is proposed in this paper. With this mechanism, required control force is small enough to use direct drives. Therefore, the number of additional mechanical components can be minimized since mechanical transducers like gears are not necessary. Fail-safe function can be also inserted easily. In this paper, concept design of the proposed active steering bogie is introduced and the possibility is verified through computer simulation using linear dynamic model.

Measurement of Micro Gas Turbine Power Pack Performance for Electric Vehicle Range Extenders Under Various Electrical Loads and Gear Ratios (전기자동차 레인지익스텐더를 위한 초소형 가스터빈 파워팩의 전기 부하 및 동력전달 기어비에 따른 성능 실험)

  • Sim, Kyuho;Park, Jisu
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.4
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    • pp.371-378
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    • 2015
  • Range extenders, which are power generation systems driven by small engines, extend the driving distance and time of electric vehicles (EVs) through continuous charging of batteries. The currently used range extenders with gasoline engines pose limitations with regard to the realization of high-power compact systems, owing to their complex structure and low energy density. In contrast, micro gas turbine (MGT) range extenders (MGT power packs) possess high power and low weight, and can therefore be significantly reduced in size despite increase in speed. In this study, an MGT power pack for the range extenders of EVs was developed using a turbo-prop micro turbine, an alternator for passenger vehicles and electric batteries. The operating characteristics of the MGT power pack were measured through a series of experiments conducted under electrical no-load and load conditions. Their power generation performance and efficiency were measured under various electrical loads and power transmission gear ratios. From the results, electrical load was found to have no influence on power generation performance. The maximum electrical power output was 0.8 kW at a core turbine speed of 150 krpm, and the application of 3:1 reduction gear to the turbine output shaft increased the power to 1.5 kW by 88%. This implies that the test results demonstrated stable power generation performance of the MGT power pack regardless of vehicle load changes, thus revealing its feasibility for use with the range extenders of EVs.

Fatigue Life Estimation of Induction-Hardened Drive Shaft Under Twisting Loads (비틀림 하중을 받는 고주파열처리 드라이브 차축의 피로수명 평가)

  • Kim, Tae Young;Kim, Tae An;Han, Seung Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.6
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    • pp.567-573
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    • 2017
  • The drive shaft of passenger vehicle has an important role in transmitting the torque between the power train system and the wheels. Torsional fatigue failures occur generally in the connection parts of the spline edge of the drive shaft, when there is significant fatigue damage under repeated twisting loads. A heat treatment, an induction hardening process, has been adopted to increase the torsional strength as well as the fatigue life of the drive shaft. However, it is still unclear how the extension of the induction hardening process in a used material relates to its shear-strain fatigue life range. In this study, a shear-strain controlled torsional-fatigue test with a specially designed specimen was conducted by an electro-dynamic torsional fatigue test machine. A finite element analysis of the drive shaft was carried out using the results obtained by the fatigue experiment. The estimated fatigue life was verified through a twisting load test of the real drive shaft in a test rig.

Development of Inversion Machine Using Wabble Mechanism (워블메커니즘을 이용한 인버젼 기구의 개발)

  • Kim, Hyoung-Jun
    • Archives of design research
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    • v.19 no.6 s.68
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    • pp.5-8
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    • 2006
  • Inversion therapy has been used to relieve backpain, decrease pressure on the discs between vertebrae and stretch musdes as early as 400 BC. Gravity Guidance Inversion Table was introduced in 1960's and has been commercialized mostly for relieving backpain. in United States. But this machine needs to adjusted and possible sudden movement can cause severe injury to the users. In the 1990's, motor assisted inversion cram was introduced in Germany. But this inversion cram is too heavy and inconvenient to be used at home. In these days, the inversion machine become popular equipment in fitness clubs and health care places for relieving backpain as well as stretching muscles. And there is a growing need for home use version of motorized inversion machine. In this study, the motorized inversion machine was developed to be used for stretching exercise at home. The design became compact, simple and foldable as the results of adapting the wabble mechanism. And the machines are optimally designed by analyzing the torques applied to the machine by diverse physical size of users.

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Development of Energy Saving Aeration Panel for Aerating in Activated Sludge System (활성 슬러지조 폭기를 위한 에너지 절감형 판형 멤브레인 산기장치의 개발)

  • Kim, Ji Tae;Tak, Hyon Ki;Kim, Jong Kuk
    • Journal of Korean Society of Environmental Engineers
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    • v.34 no.6
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    • pp.414-420
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    • 2012
  • In an effort to commercialization of energy saving aeration apparatus, panel-type aeration membranes were prepared from polyurethane sheet of J company in Korea having tensile strength higher than $400kg_f/cm^2$ with thickness of 0.5mm. Micropores of 100 m size were made by poring technique utilizing needles. From lab-tests in 450 L water tank at temperature of $20^{\circ}C$, the performance of aeration panels at 40 L/min aeration rate showed 5 mg/L DO in less than 3 minutes approaching saturation point of 8 mg/L within 8 minutes. The results show very high efficiency with $K_{La(15)}$ ($16.34hr^{-1}$), Standard oxygen transfer efficiency (SOTE 54.7%) and Standard aeration efficienct (SAE 7.88 kg/kwh). Other pilot scale test in a $2m^3$ water tank with water temperature ($19^{\circ}C$) and aeration rate (30 L/min) showed DO exceeding 5 mg/L within 8 minutes along with $K_{La(15)}$ ($5.8hr^{-1}$), SOTE (42.1%) and SAE (6.41 kg/kwh). These efficiencies represent 2~2.5 times higher than conventional aeration devices. Especially, the achievement of higher Oxygen Transfer Rate indicate higher commercial viability. Conventional aeration devices when applied to clean water and wastewater frequently cause problems due to differences in actual Oxygen Transfer Rate. Our actual tests with $40^{\circ}C$ animal farm wastewater resulted very high efficiencies with Oxygen transfer efficiency ($OTE_f$ 22.1%) and $OTE_{pw40}$ (39.6%).

A Study on Power loading Experiment & Performance Analysis for Dynamic Transient Effect of a Turbo-shaft Engine with Free Power Turbine (분리 축 가스 터빈 엔진의 동역학적 천이 효과를 고려한 성능 해석 및 부하 인가 시험에 관한 연구)

  • Kim Gyoung-du;Yang Soo-seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.8 no.3
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    • pp.17-26
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    • 2004
  • In this paper, power transmission systems converts the shaft power of a Turbo-shaft Engine with Free Power Turbine into the generator power and be composed of a method being supplied in the thrust motor driving a propellers. Being used this, Gas turbine engine works to flat rating about 110 kw (147 shp) that the thrust motor be extremely supplied from the engine of 317shp. In this test equipment, the engine is installed with the flywheel being able to the damping function when happen to the varying load between gas turbine engine output-shaft and generator. Then if the flywheel of inertial moment be not considered, the generator and motor not get the required power from the engine for raising the load. Also it is certified that the engine works the abnormal operation. Hence the flywheel of inertial moment is determined the required range to do the performance analysis with the dynamic transient from the given and tested engine data. This system is able to get the required power after a mounting test with the redesigned flywheel.

A Study on the Characteristic of Power Transmission by the Power-take-off(P.T.O.) of farm Tractor (Tractor 동력취출장치(P.T.O.)의 동력전달구조에 관한 연구)

  • 송현갑
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.15 no.3
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    • pp.3089-3095
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    • 1973
  • The power transmission to the traction devices may be very important for the tractor performance and therefore this system has been studied very much in the past. On the other hand, the PTO(Power-take-off) has been considered as an accessary on the tractor with a few work for its power transmission. Because of increased use of PTO operation in various kind of farming operations in recent years, the function of PTO may become such important as the traction facilities. In this study, the power transmission characteristics of PTO drive was analyzed theoretically and some experimental work was done to study on it. The results of the study are as follows: 1) The most stable condition of PTO work was obtained when the intersection angle of the two curves for driving and driven torques was about ${\pi}/2$. 2) To obtain the most stable operation it is better to use both the speed control and the full control together. 3) Six steps differential gear may not be enough to use the PTO power smoothly. It is thought that the three steps differential gear on the shaft of PTO may be necessary additionally for a smooth operation. 4) When the traction facilities and the PTO are used at the same time, the torque of crank shaft becomes Tt + Tp, and the high efficiency and good stability of word will be obtained with the small variation of driving speed. 5) When the tractor was operated with 75% of the rated horse power and 70% of maximum speed, the best thermal efficiency could be obtained. 6) The most dangerous sound for human occured at the rated speed of PTO and tus it may be necessary to control the dangerous noise.

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Development of Expert System for Designing Power Transmission Elements, Especially of Gear Drives (I) - Building and Operation of Data Base for Designing and Trouble-Shooting of Gear Drives - (動力傳達용 齒車設計를 中心으로 한 機械要素 設計의 엑스퍼트 시스템 開發硏究 I)

  • 정태형;구보애삼
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.6
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    • pp.1014-1025
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    • 1987
  • This paper proposes an approach of building an expert system for designing gear drives. In terms of gear drives the relationship between expert systems and data base systems is explained and a data base system for design, failure detection, and trouble-shooting of gear drives is built on a personal computer by the data manipulation language of dBASE III. This paper proposes a method how to build a data base system and what to consider to build a data base system for gear drives and two kinds of data base systems of design and failure detection of gear drives and trouble-shooting for noise and vibration of gear drives are built. The two data base systems are very effective for the retrieval of information for the gear design, and they will be considerably helpful for the gear design.

Development of Special Purpose Computer Program for the Analysis of Car Interior Noise (자동차 차실소음 해석을 위한 전용 프로그램의 개발)

  • 박동철;강연준;이장무;김석현;김중희
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1991.04a
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    • pp.57-61
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    • 1991
  • 최근 차량의 고급화에 따라 차실 소음 저감에 대한 연구가 많이 수행되고 있다. 차실의 소음은 주로 엔진 또는 동력전달 장치의 진동과 도로의 요철로 생기는 차체의 진동으로부터 발생된다. 차실에서 20-200Hz의 저주파수대의 소음은 주로 차체 진동과의 연성 효과로 기인한다. 따라서 이 주파수영역에 있어서 소음의 특성을 파악하기 위해서는 차실의 음향 모우드 해석과 차체 구조물의 진동과 차실 음향 모우드의 상호관계를 고려한 구조-음향 연성 해 석이 필요하다. 차실의 음향 모우드 해석을 위해서는 실험적 방법과 유한 요 소법을 이용하는 방법이 있다. 유한 요소법을 이용하여 음향 특성을 결정하 는 경우, 큰 어려움은 없으나 밀폐된 공동에서 경계면을 이루는 구조물의 진 동에 의해 음이 발생되는 경우 단순히 공간의 음향 특성만으로는 음향 응답 을 예측할 수 없게 된다. 즉, 경계면에서 반사되는 반사파는 경계면의 탄성 변위에 의해 운동 특성이 변화되어 반사되므로 입사파와 다른 특성을 가지 게 된다. 따라서 이러한 구조 진동 특성과 음향 특성을 모두 고려한 연성 해 석을 수행하여야 하며, 음향 모우드와 구조 진동 모우드와의 연성에 의한 음 향 응답 특성을 결정하기 위한 수치 해석 프로그램을 개발하게 되었다. 본 연구에서는 전.후 처리 및 사용자 편의성을 염두에 두고 차실소음해석 전용 프로그램(ACSTAP: Acoustical and structural, coupling analysis program) 을 작성하고 이를 실차에 적용하여 유용성을 보였다.

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A Study on Development of Fatigue Life Estimation Method for the Spider of a Drum Washing Machine with CAE (CAE를 활용한 드럼세탁기 Spider의 피로수명 평가기법 개발에 관한 연구)

  • Kim Ji-Seol;Kwak Dong-Hyun;Cho Sang-Bong;Kim Yeong-Su;Jeong Seong-Hae;Gang Dong-U;Jeong Yeon-Su;Jeong Bo-Seon
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1311-1314
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    • 2005
  • Recently drum washing machines are required to improve not only functions, but also endurance security. The spider is one of the major parts in a drum washing machine as a power transmission device. It is needed estimating for fatigue life because it rotates at high velocity when the drum washing machine works. In this study, we tried to estimate fatigue life of the Spider with CAE and verified the accuracy by comparing the CAE results with the experimental results. The estimation method of fatigue life for the spider with CAE will be applied to raise the efficiency of time and money in the design process of a new drum washing machine.

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