• Title/Summary/Keyword: 동력터빈

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A Failure Analysis on the Broken Last Blade of 30MW Steam Turbine (30MW 증기터빈 최종단 회전익 파단 사고 분석)

  • Kim, S.B.;Kim, I.C.;Han, S.W.;Jun, C.H.
    • Journal of Power System Engineering
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    • v.11 no.1
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    • pp.5-15
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    • 2007
  • In the recently released accident-investigation report on blade failure, almost 70% of blade failures was found at low pressure turbine blades, and it is well known that main cause is due to the vibration modes. This paper describes the systematic approach on the root cause of the blade failure at L 0 stage, 30MW single flow industrial steam turbine which had tripped by high vibration after ten-month commercial operation. A fracture was found at the only one damping wire hole of 59 blades, and crack was detected at three damping wire holes by NDT. According to the analysis result for the crack fracture surface and the chain of the sequential operational events, we come to the conclusion that a typical high cycle fatigue is the most dominant factor caused to the blade failure, the resonance frequency margin was narrowed by the cut damping wire and the high cycle vibration was amplified, and then the blade was broken at once by the centrifugal force when the crack reached the critical size.

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Study on Damage Mechanism Analysis and Recovery Characteristic of the Large Scale Steam Turbine Cased by Water Induction (대형 증기터빈 물유입에 의한 손상메커니즘 분석과 원상복구특성 연구)

  • Kim, D.Y.;Park, G.H.;Lee, B.H.
    • Journal of Power System Engineering
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    • v.15 no.5
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    • pp.22-29
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    • 2011
  • In this study, the damage mechanism of large scale steam turbine due to water induction was analyzed and recovery characteristics were reviewed. A turbine consists of the rotating rotor and the stationary casing, and the clearance between them is very small for the efficiency enhancement. If water induction, while relatively cold steam or water is introduced into turbine, occurs, the considerable humping is caused at the casing near the initial water induction point and that induces the rubbing between rotor and casing. Finally, it leads to the catastrophic failure. Bowed rotor has the different characteristics in the recovery depending on damage degree. The elastic deformation due to light rubbing is recovered by turning the rotor with 3 rpm under normal operation condition, but most plastic deformation due to rubbing deforms the local microstructure and that results in permanent deformation which could not be recovered under normal operation condition. Bowed rotor has diverse characteristics depending on the recovery method, and the method is empirical and needs the cutting edge technology. Careful recovery treatment of the rotor will eliminate the risks and secure the high quality rotor similar to new rotor. If any critical error is made during the recovery, the rotor would not be recovered permanently and it should be scrapped.

Canard Rotor/Wing 비행체 추진시스템의 회전익 및 천이모드 성능

  • Lee, Chang-Ho
    • Aerospace Engineering and Technology
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    • v.3 no.2
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    • pp.50-55
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    • 2004
  • Performance predictions of the propulsion system were conducted for a 900㎏ class Canard Rotor/Wing vehicle. The main components of the propulsion system are turbojet engine, exhaust ducts and nozzles. The internal flow of the duct was considered as one-dimensional, compressible and viscous flow. Adequate governing equations including centrifugal force effect were applied to the analysis of the duct flows. Results such as available power, available thrust, engine throttle, mass flow rates, rotor RPM and cruise nozzle area were presented for rotary-wing mode and transition mode.

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Numerical Study of Aerodynamics of Turbine Rotor with Leading Edge Modification Near Hub (허브 측 선단 수정에 따른 터빈 로터의 공력 특성에 대한 수치적 연구)

  • Kim, Dae Hyun;Lee, Won Suk;Chung, Jin Taek
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.8
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    • pp.1007-1013
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    • 2013
  • This study aims to analyze the aerodynamics when the geometry of the turbine rotor is modified. The turbine used in this study is a small engine used in the APU of a helicopter. It is difficult to improve the performance of small engines owing to the structural weakness of the blade tip. Therefore, the improvement of the hub geometry is investigated in many ways. The working fluid of a turbine is a high-temperature and high-pressure gas. The heat transfer rate of the turbine surface should be considered to avoid the destruction of blade owing to the heat load. The SST turbulence model gives an excellent prediction of the aerodynamic behavior and heat transfer characteristics when the numerical simulations are compared with the experimental results. In conclusion, the aerodynamic efficiency is improved when a bulbous design is applied to the leading edge near the hub. The endwall loss is reduced by 15%.

Air Similarity Performance Test of Turbopump Turbine (터보펌프용 터빈 공기상사 성능시험)

  • Lim Byeung-Jun;Hong Chang-Uk;Kim Jin-Han
    • Journal of the Korean Society of Propulsion Engineers
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    • v.10 no.2
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    • pp.39-45
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    • 2006
  • In liquid rocket engine turbopump, it is difficult to evaluate turbine performance for high pressure, high temperature circumstance. Turbine test is often done by using air at similarity condition so that the turbine can be tested at lower risk. This paper describes an air similarity test program of liquid rocket engine turbopump turbine. A test facility has been built to evaluate aerodynamic performance of turbines. The test facility consists of high pressure air supply system, mass flow rate measuring nozzle, test section, hydraulic break, exit orifice for pressure control, instrumentation and control system. This paper also presents how to decide the similarity conditions of the turbine test and describes how to control test conditions. Relative standard deviation of measurement parameter was less than 1% and measured turbine efficiency corresponded with analysis result within 2%.

Numerical Optimization of Offshore Wind Turbine Blade for Domestic Use (한국형 해상 풍력터빈 블레이드 최적설계 알고리즘 연구)

  • Lee Ki-Hak;Kim tae-Yoon;Kim Kyu-Hong;Lee Kyung-Tae;Lee Dong-Ho
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.06a
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    • pp.47-50
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    • 2005
  • 본 연구의 목적은 차세대 대체에너지로 각광받는 풍력발전 중에서 육상발전보다 여러 가지 이점이 있는 해상에서의 한국형 풍력터빈 블레이드의 최적 형상을 위 한 알고리즘을 구현하는 것이다. 풍력터빈 블레이드에서 깃익형의 공기 역학적 특성은 매우 중요한 사항이다. 이를 위해서 익형 성능예측에 층류에서 난류로의 천이과정을 포함하는 XFOIL을 이용하여 블레이드 익형 단면의 양력과 항력 분포를 해석하였다. 첫 번째 수준의 설계변수는 운용범위내의 바람의 속도와 블레이드 지름, 축 회전수이며, 각 단면에서의 비틀림각과 시위길이는 두 번째 수준의 설계 변수이다. 운용범위 내의 각 설계점에서 익형의 공력 변수들과 최소에 너지손실 조건을 이용하여 시위길이와 피치각 분포를 최적화하였다. 각각의 설계점에서 결과를 바탕으로 풍력발전의 설계 운용범위에서 반응면을 구성하고 구배최적화 기법을 통해 요구동력의 제약함수를 만족하고 효율을 최대로 하는 블레이드 형상을 구현하였다. 최적형상에 대해 탈설계점 해석을 수행하여 그 성능을 구하였다.

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A Study on Defect Diagnostics of Gas-Turbine Engine on Off-Design Condition Using Genetic Algorithms (유전 알고리즘을 이용한 탈 설계 영역에서의 항공기용 가스터빈 엔진 결함 진단)

  • Yong, Min-Chul;Seo, Dong-Hyuck;Choi, Dong-Whan;Roh, Tae-Seong
    • Journal of the Korean Society of Propulsion Engineers
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    • v.12 no.3
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    • pp.60-67
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    • 2008
  • In this study, the genetic algorithm has been used for the real-time defect diagnosis on the operation of the aircraft gas-turbine engine. The component elements of the gas-turbine engine for consideration of the performance deterioration consist of the compressor, the gas generation turbine and the power turbine. Compared to the on-design point, the teaming data has been increased 200 times in case off-design conditions for the altitude, the flight mach number and the fuel consumption. Therefore, enormous learning time has been required for the satisfied convergence. The optimal division has been proposed for learning time decrease as well as the high accuracy. As results, the RMS errors of the defect diagnosis using the genetic algorithm have been confirmed under 5 %.

A Study on Diagnostics of Single Performance Deterioration of Aircraft Gas-Turbine Engine Using Genetic Algorithms (유전자 알고리즘을 이용한 항공기용 가스터빈 엔진의 단일 결함 진단에 대한 연구)

  • Kim, Seung-Min;Yong, Min-Chul;Roh, Tae-Seong;Choi, Dong-Whan
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.3
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    • pp.238-247
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    • 2007
  • Genetic Algorithms(GA) which searches optimum solution using natural selection and the law of heredity has been applied to learning algorithms in order to estimate performance deterioration of the aircraft gas turbine engine. The compressor, gas generator turbine and power turbine are considered for engine performance deterioration and estimation for performance deterioration of a single component at design point was conducted. As a result of that, defect diagnostics has been conducted. The input criteria for the genetic algorithm to guarantee the high stability and reliability was discussed as increasing learning data sets. As a result, the accuracy of defect estimation and diagnostics were verified with its RMS error within 3%.

Performance Analysis of Methane Fueled Marine Solid Oxide Fuel Cell and Steam Turbine Hybrid Power System (선박동력용 SOFC/ST 하이브리드시스템의 성능 평가)

  • Lee, Kyung-Jin;Oh, Jin-Suk;Kim, Sun-Hee;Oh, Sae-Gin;Lim, Tae-Woo;Kim, Jong-Su;Park, Sang-Kyun;Kim, Mann-Eung;Kim, Myoung-Hwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.5
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    • pp.590-599
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    • 2011
  • The electrification of the waste heat of fuel cell is necessary to enhance the efficiency of fuel cell system. For this purpose, the SOFC/ST(Solid oxide fuel cell/Steam turbine) hybrid system is suitable. The purpose of this work is to predict the performance of methane fueled SOFC/ST hybrid power system and to analyze the influence of operating temperature of stack, current density of stack, combustor outlet gas temperature, and boiler outlet gas temperature. According to the analysis, it is proved that making the best use of the waste heat of stack and minimizing the fuel consumption of combustor are essential for the high-efficiency of SOFC/ST hybrid system.

Performance Analysis of Hybrid SOFC/Uncooled GT System for Marine Power Applications (선박동력용 SOFC/GT(무냉각) 하이브리드시스템의 성능 평가)

  • Kim, Myoung-Hwan;Kil, Byung-Lea
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.8
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    • pp.1050-1060
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    • 2012
  • As an approach to high-efficiency of SOFC system, SOFC/GT Hybrid system is effective. However, if the output size of the system belongs to the marine class of dozens MWs, the introduction of the cooling system of GT system, which is used as sub-system, makes its related devices complicated and also makes its control difficult. Accordingly, for the marine use, SOFC/GT (non-cooling)Hybrid system looks more suitable than SOFC/GT(cooling)Hybrid system. This study established the SOFC/GT (non-cooling)Hybrid system, and examined the operating temperature & current density of the stack for the system, pressure ratio of the gas turbine, the influence of TIT(Turbine Inlet Temperature) on system performance, etc. through the simulation process. Through this research process, this study was able to confirm that electrical efficiency rises in spite of the increase in the required power for the air compressor, and there exists a limited range of temperatures for operation in TIT.