• Title/Summary/Keyword: 대체공법

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Development of quick molding composite materials and lightweight parts for automotive applications (고속성형 복합소재 및 수송용 경량부품 개발)

  • Kwon, Yong-Won;Jang, Ho-Yun;Kim, Jin-Hong;Min, Byeong-Hwan;Park, Jong-Seung
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2012.03a
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    • pp.20-20
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    • 2012
  • 최근, 수송기기 분야는 국제 환경규제 강화에 따른 CO2 절감, 연비향상, 경량화를 위한 기술적 수요가 증대되고 있으며, 그린카, 그린선박 등 친환경 수송기기에 대한 연구가 활발히 진행되고 있다. 하지만, 기존의 금속소재가 가지는 경량화의 한계를 극복하기 위해서는 CFRP, GFRP 등 금속대체 복합소재를 적용한 수송용 경량부품 개발에 대한 필요성이 요구되고 있다. 복합소재는 섬유사이에서 응력을 전달하는 기지(Matrix)와 하중을 전달하는 섬유(Fiber)의 종류와 양 및 적층 각도에 따라 수송용 부품에 적합한 기계적 특성을 얻을 수 있고, 높은 비강도와 비강성의 값을 갖게 되어 경량화가 용이한 장점이 있다. 반면, 섬유재의 종류, 성형방법, 경화온도 등에 따라 물리적 특성에 큰 변화가 발생하며, 수지의 경화조건에 따라 성형시간이 많이 소요되는 단점을 가지고 있다. 따라서, 본 연구에서는 자동차, 선박, 항공기, 철도차량 등 각종 수송기기의 경량화를 목적으로 생산성 향상 및 성형시간 절감을 위해 열가소성 수지, 저온속경화 수지를 적용하여, 경화 시간을 단축시키고, 3D-fabric 및 다층구조 직물을 Vacuum Infusion 공법으로 성형하여, 기존의 섬유재 적층시 소요되는 작업 공정을 간소화 할 수 있도록, 고속성형 복합소재를 적용한 수송용 경량부품 개발에 관한 연구를 수행하였다.

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Performance of a Hellow Fiber Membrane Diffuser for the Biological Removal of Gaseous BTX (Diffuer 형태의 중공사막 생물반응기를 이용한 기체상 BTX 제거)

  • Son, Young-Gyu;Khim, Jee-Hyeong;Song, Ji-Hyeon
    • Journal of Soil and Groundwater Environment
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    • v.11 no.4
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    • pp.25-32
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    • 2006
  • In this study, a novel bioreactor system using a diffuser type hollow fiber membranes (hollow fiber membrane diffuser, HFMD) was applied to investigate the feasibility and biodegradation capacity for the treatment of a gaseous mixture consisting of benzene, toluene and p-xylene(BTX). First, A mixed culture pre-acclimated to toluene effectively biodegraded the BTX mixture at an overall removal efficiency of approximately 70% for a 20-day operational period. It was found that the biodegradation of toluene was slightly inhibited because of the presence of benzene and p-xylene. Second, the elimination capacity (EC) of total BTX increased up to 360 $g/m^3/hr$, which was substantially higher than maximum ECs for BTEX reported in the biofiltration literature. Consequently, the hollow fiber membrane diffuser was considered as an alternative method over other conventional VOC-treating technologies such as biofilters.

폐비닐 재생메디아를 이용한 생물막공정에서의 하수처리 특성

  • Jang, Seong-Ho;Seo, Jong-Hwan;Park, Jin-Sik
    • Proceedings of the Korean Environmental Sciences Society Conference
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    • 2007.05a
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    • pp.375-379
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    • 2007
  • 폐비닐 여재(Synthetic Waste Polyethylene Media)를 적용한 부착성장식 공정의 유기물 및 질소${\cdot}$인 제거특성에 관한 Pilot Plant 실험 결과 다음과 같은 결론을 얻을 수 있었다. 1) 제거효율은 $RUNI1{\sim}3$에서 $COD_{cr}$ 91.4, 92.4, 93.9%, T-N 56.9, 61.4, 65.1%, T-P는 모든 단계에서 약 45%이상 제거되어 부하변동시에 강한 대처능력을 나타내었다. 2) BOD용적부하 $0.18{\sim}0.40kg/m^3{\cdot}d$, COD용적부하 $0.28{\sim}0.53kg/m^3{\cdot}d$, ${NH_4}^{+}-N$용적부하 $0.12kg/m^3{\cdot}d$을 나타내었다. 3) 도시하수 처리를 위한 생물학적 질소 및 인 제거공법을 본 여재를 이용하여 공정설계시 고려할 사항들과 적절한 대처방법을 다음과 같이 제시할 수 있다. - 1차 침전지에서 유기질소 및 유기인 농도가 높다면 유기질소 및 인 부하량을 감소시키기 위하여 1차 침전지를 설치하되 질소 및 인제거에 유리한 $BOD_5/T-N$, $BOD_5/T-P$를 유지할 수 있도록 체류시간을 1시간미만으로 설계하는 것이 경제적이라고 판단된다. 만일 유기질소와 유기인의 함량이 낮다면 1차 침전지는 제외하는 것이 유리할 것이다. - 여재의 배치는 폭기조에서 용존산소의 균일분포와 슬러지의 적정탈리를 위해 여재를 상하로 배치하거나 또는 여재끼리 일정 간격을 두어 배치하는 것이 바람직하다. 농촌에서의 처분이 문제시 되고 있는 폐비닐을 적용한 본 연구에서의 수처리특성은 기존 하수처리공정에서의 제거효율에 상응하는 처리특성을 나타내었다. 또한 폐비닐 처분의 문제를 해결할 수 있을뿐만 아니라 하수처리시에도 부하변동 등에 강한 대처능력을 나타내어 기존의 하수처리공정에 대체가능성을 나타내었다.

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An Experimental Study on the Application of P.C.L-layer on the Railroad Bridge used to Latex Modified Concrete (Latex Modified Concrete를 이용한 철도교량의 PCL층 적용에 관한 실험적 연구)

  • Lee, Sun-Gyu;Choi, Sung-Min;Sung, Sang-Kyung;Park, Sung-Ki;Oh, Sang-Keun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.757-760
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    • 2008
  • The latex modified concrete was applied to baseplate of road bridge after 2000 year. This is in the limelight of stability to be missing problems. But, The baseplate of railroad bridge being experience to difficulty that searching method substituted for bridge waterproofing. In this study, I would like to application on P.C.L layer of railroad bridge using the property and merit of L.M.C. As a result performance test about six item, L.M.C was confirmed no problem to performance and application of bridge waterproofing.

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Bulging of Reinforced Retaining Walls (보강토옹벽의 배부름에 관한 실험적 연구)

  • Ju, Jae-Woo;Park, Jong-Beom;Na, Hyun-Ho
    • Journal of the Korean Geosynthetics Society
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    • v.10 no.2
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    • pp.45-53
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    • 2011
  • Recently reinforced retaining walls secure their position as a stabilized method of construction replacing concrete retaining walls gradually. However, in the event of using extensible reinforcement, a bulging phenomenon can be happened in the front of reinforced retaining walls. Bulging of reinforced retaining walls means a phenomenon that, in the height of an arbitrary block, the upper part and the lower part of the block don't secure a relative position in design. Therefore, it is judged that it has the necessity to be examined in design since reinforcement needs metamorphosis to some degree to display tensile force. Therefore, the study examined about how extensibility of reinforcement had an effect on movement of reinforced retaining walls through a small-scale model test with aluminum rods. The study used Changhoji(traditional korean paper made from mulberry bark) as inextensible reinforcement and membrane as extensible reinforcement. As the result of the test, rigidity of reinforcement had a lot of effects on displacement of reinforced retaining walls and generally occurrence point of the maximum horizontal displacement had a tendency transferring to the upper part of walls according to rigidity of reinforcement was increased.

Experimental Study on the Improvement of Shotcrete Performance by Addition of Calcium Aluminate Based Accelerator and Metakaolin (시멘트 광물계 급결제와 메타카올린에 의한 숏크리트의 고성능화에 대한 실험적 연구)

  • Bae, Gyu-Jin;Chang, Soo-Ho;Park, Hae-Geun;Won, Jong-Pil
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.8 no.3
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    • pp.237-247
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    • 2006
  • The use of high-performance shotcrete lining is indispensable to improve long-term durability of a tunnel and to apply the single-shell tunnelling method. Among a lot of shotcrete admixtures, pozzolan materials such as silica fume have positive effects on increasing the strength and the durability of shotcrete. It is also well known that a cement-based accelerator is much faster in setting time and more eco-friendly than conventional accelerators. This study aimed to improve the properties of wet-mix shotcrete by incorporating with Metakaolin and the calcium aluminate based accelerator. To compare Metakaolin with silica fume, mixing ratios of each material were varied as 4% and 8% of cement weight. Moreover, Metakaolin was blended with silica fume, and their binder was also set to 4% and 8% of cement weight. At each mixing condition, setting time, compressive strength, flexural strength, permeability and freezing-thawing resistance were measured. From the experiments, it was revealed Metakaolin could be a substituting material for silica fume.

The Circular Center Cut with Large Empty Hole & Pre-Splitting in Tunnel Blasting (터널에서 대구경 무장약공과 선균열을 이용한 심빼기 공법에 관한 연구)

  • 김재홍;임한욱
    • Tunnel and Underground Space
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    • v.11 no.3
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    • pp.248-256
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    • 2001
  • The cylindrical cut is most frequently used in tunnel blast regardless of their dimensions. In this study the new parallel cut is proposed to raise advance per round, which is considered to be an elevation of the traditional cylinder cuts. The general geometric pattern of a new cut with parallel blast holes is proposed. The detailed burden and spacing between the central blasthole and those of the four section are also given. The blast results between new cut and traditional cylinder cut are given. The main results of this study are as follows. 1) The average advances per rounds in new cuts can reach 99.5% of drilling length. That of traditional cylinder cuts are known approximately 90∼95% 2) Specific charge weight of new cut compare to that of cylinder cut is approximately reduced 5% from 1.363 to 1.297 kg/㎥ 3) Specific drilling rate is also reduced 8% from 2.393 to 2.130 m/㎥ 4) Vibrations, fly rock, and fragmentation produced by the new blast are to be proved superior to those of the traditional cylinder cuts.

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Structural Design of 3D Printer Nozzle with Superior Heat Dissipation Characteristics for Deposition of Materials with High Melting Point (고 용융점 소재의 압출적층성형을 위한 우수한 방열특성을 갖는 3차원 프린터 nozzle부 기구설계)

  • Kim, Wan-Chin;Lee, Sang-Wook
    • The Journal of the Korea institute of electronic communication sciences
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    • v.15 no.2
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    • pp.313-318
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    • 2020
  • Since the engineering plastics having a melting point of higher than 300 degrees have a high mechanical rigidity, chemical resistance, friction and abrasion performance, those are being highlighted as metal replacement materials in various industries. In this study, 3D printer nozzle with excellent heat dissipation characteristics are designed and analytically verified to form engineering plastics with high melting points in 3D printers based on the melt-lamination modeling method. In order to insulate between the heat block heated to a melting point of filament material and the upper part of the nozzle where the filament is transferred, the heat brake part with low thermal conductivity was designed to have two separate parts, and a cooling fin structure is further applied to the heat brake part to lower steady-state temperature by air convection. Optimized structural design on FDM nozzle part reduces the temperature at the heat sink and at the end part of heat brake by 50% and 14% respectively, compared to the conventional BCnozzle structure.

Application of Copper Slag as a Substitute for Sand in Sand Compaction Pile (모래다짐말뚝의 모래대체재로서 동슬래그의 활용)

  • 천병식;정헌철
    • Journal of the Korean Geotechnical Society
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    • v.18 no.5
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    • pp.195-207
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    • 2002
  • The domestic, quantity of copper slag as a by-product at copper smelting process reaches 700,000 tons annually while its application is limited. Therefore, the secure disposal plan of copper slag is urgently required. For this reason, in this study, copper slag was used as a substitute for sand in Sand Compaction Pile that is one of the improvement methods of soft ground because the particle size distribution of copper slag ranges from 0.15mm to 5m(coarse state) and it maintains stable glassy state environmentally. The geotechnical characteristics of copper slag were evaluated through laboratory model tests and the field application of copper slag was compared with generally used sand by pilot tests. From these experimental results, copper slag's material characteristics, bearing capacity, settlement reduction and improvement effects of surrounding ground were found to be superior to generally used sand. The copper slag can be used as a substitute far sand in the Sand Compaction Pile method and as recycling material of industrial by-product with high econonical and environmental value when natural resources are being exhausted.

The Evaluation of Bed Protection as Placing Methods of Mortar (모르타르 타설 방법에 따른 하상보호공의 안정성 평가)

  • Kim, Jong-Tae;Kim, Chang-Sung;Kang, Joon-Gu;Yeo, Hong-Koo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.2
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    • pp.1102-1108
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    • 2014
  • This study was to compare the protection abilities of an SPF through ground or underwater casting. A mat of 1/10 scale was made and then mortar was placed on the ground and submerged conditions. A limit velocity of each mat was estimated with this experiment. As a result of the test, the mat failed because of the decrease of bearing power in the center of the waterway. On the one hand, the edge of the mat, where the velocity is slow, secures stability. The result of the limit velocity analysis suggests that a velocity of ground placement with 6.51m/s and underwater casting with 9.80m/s is the minimum to ensure stability. When SPF mat with a thickness of 0.50m is replaced with a concrete block, it is calculated to need a maximum thickness of 2.21m.