• Title/Summary/Keyword: 단위결합재

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A Study on Economically-Efficient Binder Combination of 80MPa Ultra High Strength Concrete (경제성을 고려한 80MPa급 초고강도 콘크리트의 결합재 조합에 대한 검토)

  • Park, Chun-Jin;Koh, Kyung-Teak;Ryu, Gum-Sung;Ahn, Gi-Hong;Ahn, Sang-Ku
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.3 no.1
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    • pp.64-71
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    • 2015
  • Silica fume is generally adopted as admixture for Ultra High Strength Concrete (UHSC) owing to its remarkable contribution to the strength and durability but increases significantly the fabrication cost of UHSC. Accordingly, this study investigates the replacement of silica fume by blast furnace slag (BS) and fly ash (FA) in order to lower the fabrication cost of 80MPa-UHSC. To that goal, experiment is conducted on the mix proportions of mortar in terms of its binder combination, water-to-binder ratio (W/B) and unit binder content. Based on the experimental data, a mix design of concrete is derived and its properties are verified. The results reveal that a W/B of 21% and unit binder content of $720kg/m^3$ are appropriate to achieve 80MPa-UHSC using a binder composed of 60% of OPC, 30% of BS and 10% of FA. The properties of the corresponding UHSC are seen to be satisfactory with a slump flow of 715mm and compressive strength of 97MPa at 28days. The application of the binder combination derived in this study is analyzed to reduce the cost by 50% of binder compared to the mix using silica fume while realizing equivalent performance.

Design of Supplementary Cementitious Materials and Unit Content of Binder for Reducing CO2 Emission of Concrete (콘크리트 CO2 저감을 고려한 혼화재 및 단위 결합재 양의 설계)

  • Yang, Keun-Hyeok;Moon, Jae-Heum
    • Journal of the Korea Concrete Institute
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    • v.24 no.5
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    • pp.597-604
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    • 2012
  • The present study assessed the $CO_2$ emissions of concrete according to the type and replacement ratio of supplementary cementitious materials (SCM) and concrete compressive strength using a comprehensive database including 2464 cement concrete specimens and 776 cement concrete mixes with different SCMs. The system studied in $CO_2$ assessment of concrete based on Korean lifecycle inventory was from cradle to pre-construction, which includes consistent materials, transportation and production phases. As the performance efficiency indicators, binder and $CO_2$ intensities were analyzed, and simple equations to evaluate the amount of $CO_2$ emission of concrete were then formulated as a function of concrete compressive strength and the replacement ratio of each SCM. Hence, the proposed equations are expected to be practical and useful as a guideline to determine the type and replacement ratio of SCM and unit content of binder in concrete mix design that can satisfy the target compressive strength and $CO_2$ reduction percentage relative to cement concrete.

Physical Properties of the Hardened Loess Using Natural Binding Materials (천연 결합재를 사용한 황토경화체의 물성에 대한 연구)

  • Kim, Jin Seok;Oh, Young Hun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.4
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    • pp.44-51
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    • 2012
  • In this study, hardened loess bodies, which did not compose of cement or any chemical binder, were made and tested to evaluate the physical properties such as slump, air content, and compressive strength. Addition of a natural binding material to mixture of loess and lime showed better performance in physical properties. However a lime among natural binding materials is considered as a superior binder to improve the properties of the hardened bodies. According to the experimental results, mixing proportion with 45% of W/B ratio, $285kg/m^3$ of water content, and 60% lime substitution ratio was recommended to acquire the good performance of physical properties for the hardened loess bodies.

Evaluation of Self-Compaction Property of Section Enlargement Strengthening Concrete (단면확대 보강 적용을 위한 콘크리트의 자기충전 성능 평가)

  • Hwang, Yong-Ha;Yang, Keun-Hyeok;Song, Keum-Il;Song, Jin-Kyu
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.3
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    • pp.235-242
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    • 2019
  • The objective of this study is to modify the mixture proportions of concrete that were developed for section enlargement strengthening elements using a specially designed binder composed of 5% ultra-rapid hardening cement, 10% polymer, and 85% ordinary portland cement in order to assign the self-compaction property to such concrete. The self-compaction abilities of concrete were estimated by the performance criteria specified in JSCE and EFNARC provions. Test results showed that the increase in the unit binder content at the consistent water-to-bider ratio led to increase in viscosity of fresh concrete but did not exhibit the decrease in the fluidity due to a greater viscosity. The mixture proportioning of self-compaction section enlargement concrete could be considered at the following conditions: unit binder contents of $430kg/m^3{\sim}470kg/m^3$ and fine aggregate-to-total aggregate ratios of 40%~46% at the water-to-binder ratio of 38%.

The Influence of That Changes in Aggregate Material and Unit Binder Weight Have on the Material Properties of Regular Strength Concrete (골재원 및 단위결합재량 변화가 일반강도 콘크리트의 물성에 미치는 영향)

  • Park, Yong-Jun;Kim, Sang-Sub;Lee, Myeong-HO;Jo, Man-Ki;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.17-18
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    • 2015
  • In the case of concrete recently manufactured with a concrete mixing truck, although aggregate and cement are used as the main ingredients, from a costs savings perspective, low quality aggregates are processed and used as concrete aggregate. In the case of these low quality aggregates, the unit volume and unit binder weights are increased for manufacturing, and due to this problems such as dry shrinking of the architecture and economic infeasibility have arisen. Therefore by changing the aggregate material and the unit binder weights that are currently being distributed, this research analyzes the influence on concrete.

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Evaluation of pH and Compressive Strength Development of Alpha-Calcium Sulfate Hemihydrate-based Binder (알파형 반수석고 기반 결합재의 pH 및 강도발현 평가)

  • Lee, Kyung-Ho;Yang, Keun-Hyeok
    • Journal of the Korea Institute of Building Construction
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    • v.16 no.1
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    • pp.59-65
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    • 2016
  • This study examined the compressive strength development and pH values of alpha-calcium sulfate hemihydrate(${\alpha}-CH$)-based binders developed for vegetation concrete with neutral pH between 6~7. Considering cost down and strength enhancement of the prepared binders, the ${\alpha}-CH$ was partially replaced by ground granulated blast furnace slag(GGBS), fly ash(FA), or ordinary Portland cement(OPC) by 25% and 50%. The compressive strength of mortars using 100% ${\alpha}-CH$ was 50% lower than that of 100% OPC mortars. With the increase of the replacement level of GGBS or FA, the compressive strength of ${\alpha}-CH$-based mortars tended to decrease, whereas the pH values were maintained to be 6.5~7.5. The main hydration products of ${\alpha}-CH$-based binders with GGBS or FA were a gypsum($CaSO_4$), whereas portlandite($Ca(OH)_2$) was not observed in such binders. Meanwhile, the pH values of ${\alpha}-CH$-based binders with OPC exceeded 11.5 due to the formation of $Ca(OH)_2$ phase as a hydration product. From the thermogravimetric analysis, the amount of $Ca(OH)_2$ in ${\alpha}-CH$-based binders with OPC was evaluated to be approximately 10% of the cement content.

Chloride Threshold Value for Steel Corrosion considering Chemical Properties of Concrete (콘크리트의 화학적 특성을 고려한 철근 부식 임계 염소이온 농도)

  • Song, Ha-Won;Jung, Min-Sun;Ann, Ki Yong;Lee, Chang-Hong
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.29 no.1A
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    • pp.75-84
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    • 2009
  • The present study assesses the chloride threshold level for corrosion of steel in concrete by examining the properties of four different binders used for blended concrete in terms of chloride binding, buffering of cement matrix to a pH fall and the corrosion behaviour. As binders, ordinary Portland cement (OPC), 30% pulverised fuel ash (PFA), 60% ground granulated blast furnace slag (GGBS) and 10% silica fume (SF) were used in a concrete mix. Testing for chloride binding was carried out using the water extraction method, the buffering of cement matrix was assessed by measuring the resistance to an artificial acidification of nitric acid, and the corrosion rate of steel in mortar with chlorides in cast was measured at 28 days using an anodic polarisation technique. Results show that the chloride binding capacity was much affected by $C_{3}A$ content and physical adsorption, and its order was 60% GGBS>30% PFA>OPC>10% SF. The buffering of cement matrix to a pH fall was varied with binder type and given values of the pH. From the result of corrosion test, it was found that the chloride threshold ranged 1.03, 0.65, 0.45 and 0.98% by weight of cement for OPC, 30% PFA, 60% GGBS and 10% SF respectively, assuming that corrosion starts at the corrosion rate of $0.1-0.2{\mu}A/cm^{2}$. The mole ratio of [$Cl^{-}$]:[$H^{+}$], as a new presentation of the chloride threshold, indicated the value of 0.008-0.009, irrespective of binder, which would be indicative of the inhibitive characteristic of binder.

An Experimental Study on the Properties of Compressive Strength of Fly Ash Replaced Antiwash out Underwater Concrete Considering Marine Environment (해양환경을 고려한 플라이애쉬${\cdot}$수중 불분리 콘크리트의 압축강도에 관한 실험적 연구)

  • Kwon, Joong-Hyen;Jung, Hee-Hyo;Moon, Je-Kil
    • Magazine of the Korea Concrete Institute
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    • v.11 no.2
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    • pp.231-239
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    • 1999
  • When the concrete is cast at the sea, there are lots of restrictions in the working process being different from in land, and the concrete is suffered from the physical and chemical action in terms of marine environment. The compressive strength was measured after antiwash out underwater concrete mixed with fly ash had been cast and cured in order to produce the endurable high performance concrete, and then its characteristic was discussed by comparing one cured in air with in fresh water, and the effect of fly ash usage under the properly controled sea water temperature of $15{\pm}3^{\circ}C$ was also covered. The present work showed that the proper usage of fly ash was obtained at the condition of around 10% of substituted binder weight under the structure required the early age strength, and at the condition of over 40% if considering its durability and economy.

Influence of Fly Ash on Life-Cycle Environmental Impact of Concrete (플라이애시가 콘크리트의 전과정 환경영향에 미치는 효과)

  • Jung, Yeon-Back;Yang, Keun-Hyeok;Choi, Dong-Uk
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.6
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    • pp.515-522
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    • 2014
  • In order to quantitatively evaluate the effect of fly ash (FA) as partial replacement of cement on the life-cycle environmental impact of concrete, a comprehensive database including 4023 laboratory mixes and 2120 plant mixes was analyzed. The environmental loads on the life-cycle assessment were quantitatively converted into environmental impact indicators through categorization, characterization, normalization and weighting process. The life-cycle environmental impacts of concrete could be classified into three categories including global warming, photochemical oxidant creation and abiotic resource depletion. Furthermore, these environmental impacts of concrete was decreased with the increase of the replacement level of FA and governed by the unit content of ordinary portland cement (OPC). As a result, simple equations to assess the environmental impact indicators could be formulated as a function of the unit content of binder and the replacement level of FA.

Evaluation of Flow and Engineering Properties of High-Volume Supplementary Cementitious Materials Lightweight Foam-Soil Concrete (하이볼륨 혼화재 경량기포혼합토 콘크리트의 유동성 및 공학적 특성 평가)

  • Shim, Sang-Woo;Yang, Keun-Hyeok;Lee, Kyung-Ho;Yun, In-Gu
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.3
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    • pp.247-254
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    • 2014
  • The present study prepared lightweight foam-soil concrete mixtures classified into three groups. Considering the sustainablility, workability, and compressive strength development of such concrete, high-volume supplementary cementitious materials (SCMs) were used as follows: 20% cement, 15% fly ash, and 65% ground granulated blast-furnace slag. As main test parameters selected for achieving the compressive strength of 1MPa and dry density of $1,000kg/m^3$, the unit solid content (dredged soil and binder) ranged between 900 and $1,807kg/m^3$, and soil-to-binder ratio varied between 3.0 and 7.0. Test results revealed that the flow of the lightweight foam-soil concrete tended to decrease with the increase of unit soil content. The compressive strength of such concrete increased with the increase with the unit binder content, whereas it decreased as soil-to-binder ratio increased, indicating that the compressive strength can be formulated as a function of its dry density and soil-to-binder ratio.