• 제목/요약/키워드: 다중접합

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Joining of Multi Nodes of a Titanium Bicycle by the Superplastic Hydroforming and Diffusion Bonding Technology (티타늄 자전거의 다중 조인트 접합을 위한 초소성 하이드로포밍과 확산 접합 기술)

  • Yoo, Y.H.;Lee, S.Y.
    • Transactions of Materials Processing
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    • v.28 no.1
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    • pp.15-20
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    • 2019
  • The superplastic forming/diffusion bonding process has been developed to fabricate a core frame structure with joint nodes out of tubes, for the development of a titanium high performance bicycle. The hydroforming process has been applied for bulging of a tube in the superplastic condition before, and during the diffusion bonding process. In this experiment, a commercial Ti-3Al-2.5V tube was selected as raw material for the study. The forming experiment has been performed using a servo-hydraulic press with a capacity of 200 ton. Next, nitrogen gas was used to acquire necessary pressure for the bulging and bonding of the tubes to fabricate the joint nodes. The pertinent processing temperature was $870^{\circ}C$ for the superplastic hydroforming/diffusion bonding (SHF/DB) process, using the Ti-3Al-2.5V tube. The bonding quality and the progress of bulging and diffusion bonding have been observed by the investigation of the joining interfaces at the cross section of the joint structure. The control of the nitrogen pressure throughout the SHF/DB process, was an important factor to avoid any significant defects in the joint structure. The whole progress stage of the diffusion bonding could be observed at a joint interface. A core structure with 5 joint nodes to manufacture a titanium bicycle could be obtained in a SHF/DB process.

Performance Comparison of Korean Tongue and Groove Joint between Hand-made and Pre-cut (주먹장 접합부의 수가공과 기계가공의 성능비교)

  • Kim, Gwang-Chul;Kim, Jun-Ho
    • Journal of the Korean Wood Science and Technology
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    • v.44 no.5
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    • pp.664-676
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    • 2016
  • Recently, the demand on the Hanok have been increased with social change. However, Hanok has a major problem of a rising costs caused by hand-made process. So, performance comparison between hand-made process and pre-cut process was conducted to modularize the joints in Hanok. Douglas-fir was used to manufacture the structural size dovetail joints by hand-made and pre-cut precess. The bending strengths on joints with two process were evaluated. The average ultimate load of pre-cut joints was 1.5 times higher than that of hand-made joints. F-test results in both process showed a great relationships between ultimate load and tenon's size variation. The length and thickness of tenon showed a proportional relationship with the ultimate load, but the tenon width showed inverse proportion with the ultimate load. This results may be used as basic data for the joint modularization of Hanok.

A Numerical Study on the Semi-Rigid Behavior of Steel Tubular Column to H Beam Connection with Exterior Square-Plate Diaphragms (직각판형 외다이아프램 각형강관기둥-H형강보 접합부의 방강접거동에 관한 해석적연구)

  • Chae, Yong-Soo;Choi, Sung-Mo;Kim, Dong-Kyu
    • Journal of Korean Society of Steel Construction
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    • v.13 no.3
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    • pp.289-299
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    • 2001
  • The purpose of this study was to analyze the characteristics of semi-igid behavior of the steel tubular column to H-beam connection reinforced with exterior square-plate diaphragms and to check the main parameters that affect this behavior. Steel tube connections without interior diaphragm and/or complicated exterior diaphragm show the considerable flexibility due to out of-plane deformation of tube flange. For the exact analysis well-reflected the effect of this flexibility on the overall frame performance. it need to find out the moment-rotation curve function that well trace the result of experiment in the whole region and the function should be simply transformed into an adequate form for the nonlinear analysis program. After collecting several test data same to the connection type considered. we carried out FEM analysis using ANSYS for the assumed beam-to-column connection developed from the simple tension test and the results are compared with experimental values. Based on the parametric study. we proposed the moment-relation curve function and performed the multiple-regression analysis procedure for three parameters consisting of this function with the main geometric parameter of this connection type.

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A Study on the Detection of Interfacial Defect to Boundary Surface in Semiconductor Package by Ultrasonic Signal Processing (초음파 신호처리에 의한 반도체 패키지의 접합경계면 결함 검출에 관한 연구)

  • Kim, Jae-Yeol;Hong, Won;Han, Jae-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.5
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    • pp.369-377
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    • 1999
  • Recently, it is gradually raised necessity that thickness of thin film is measured accuracy and managed in industrial circles and medical world. Ultrasonic signal processing method is likely to become a very powerful method for NDE method of detection of microdefects and thickness measurement of thin film below the limit of ultrasonic distance resolution in the opaque materials, provides useful information that cannot be obtained by a conventional measuring system. In the present research. considering a thin film below the limit of ultrasonic distance resolution sandwiched between three substances as acoustical analysis model, demonstrated the usefulness of ultrasonic signal processing technique using information of ultrasonic frequency for NDE of measurements of thin film thickness. Accordingly, for the detection of delamination between the junction condition of boundary microdefect of thin film sandwiched between three substances the results from digital image processing.

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Fabrication of Si quantum dots superlattice embedded in SiC matrix (SiC 매트릭스를 이용한 실리콘 양자점 초격자 박막 제조)

  • Kim, Hyun-Jong;Moon, Ji-Hyun;Cho, Jun-Sik;Chang, Bo-Yun;Ko, Chang-Hyun;Park, Sang-Hyun;Yoon, Kyung-Hoon;Song, Jin-Soo;O, Byung-Sung;Lee, Jeong-Chul
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.163-166
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    • 2009
  • 다중접합 초 고효율 태양전지 제조를 위해 SiC 매트릭스를 이용한 실리콘 양자점 초격자 박막을 제조하고 특성을 분석하였다. $SiC/Si_{1-x}C_x$(x ~ 0.31)로 실리콘 양자점 초격자 박막을 Si과 C target을 이용한 co-sputtering법으로 초격자 박막을 제조하고, $1000^{\circ}C$에서 20분간 열처리를 하였다. high resolution transmission electron microscopy 사진으로 약1~7nm 크기인 양자점 생성과 분포 밀도를 확인할 수 있었으며, grazing incident X-ray diffraction (GIXRD)를 통해서 Si(111)과 $\beta$-SiC(111)이 생성되었음을 알 수 있었다. Auger electron spectroscopy (AES)측정에서 stoichiometric SiC층과 Si-rich SiC층의 Si 원자농도 (56%, 69%)와 C 원자 농도 (44%, 31%)를 알 수 있었으며, Fourier transform infra-red spectroscopy (FTIR)측정에서 SiC 픽의 위치가 767에서 $800cm^{-1}$으로 이동하는 것을 알 수 있었다.

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A study of nonlinear interactions and optimum input parameters in all-optical phase-shift switches using ultrashort pulses with pulse-width less than 100fsec (100fsec이하의 극초단 광펄스를 사용하는 전광위상천이스위치에서 비선형상호작용 및 최적화 초기조건에 관한 연구)

  • Yoon, Ki-Hong;Song, Jae-Won
    • Journal of the Institute of Electronics Engineers of Korea SD
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    • v.39 no.6
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    • pp.8-18
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    • 2002
  • We study complicated nonlinear interactions of two orthogonally polarized pulses with pulse-width of less than 100fsec in the all-optical phase-shift switches, which use soliton pulse-train and fiber-splicing for control pulse to obtain multi-collisional $\pi$-phase-shift and consider Raman response function. We investigate switching performance in various input parameters such as input pulse-width and birefringence of fiber, and find optimum initial conditions for good switching performance in such all-optical switches.

Dispersity and Electro-Conductivity of PU Grafted MWCNT/PU Composite via Simple Blending Method (블렌딩을 이용한 폴리우레탄 그라프트 다중벽 탄소나노튜브/폴리우레탄 복합체의 전기 전도성 및 분산 특성)

  • Yun, Sung-Jin;Im, Hyun-Gu;Kim, Joo-Heon
    • Applied Chemistry for Engineering
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    • v.21 no.5
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    • pp.500-504
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    • 2010
  • The PU-g-MWNTs/PU film was synthesized by simple blending method to fabricate composites which have excellent mechanical and electrical properties. PU-g-MWNTs based composite revealed much enhanced dispersity than pristine MWNTs composite because of interfacial interaction related with interfacial compatibility between polymer matrix and PU on the MWNTs surface. The electro-conductivity of composite was measured as a function of PU-g-MWNTs concentration. The results were correlated with percolation threshold theory. As a result, the critical concentration and exponent of electro-conductivity behavior was equal to 0.78 wt% and 0.945.

Development of the Quantum Dot/ZnO Nanowire Heterostructure and Their Photoelectrochemical Application

  • Hwang, In-Seong;Seol, Min-Su;Kim, Hui-Jin;Yong, Gi-Jung
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.08a
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    • pp.378-378
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    • 2011
  • ZnO 나노선 구조는 나노선 구조를 통해 입사한 빛을 산란시켜 광흡수를 촉진시키고, 바닥 전극으로 바로 이어진 수직의 1차원 구조를 통해 전자가 빠르게 이동할 수 있으며, 넓은 표면적을 가지고 있는 등의 장점을 가지고 있어 오래전부터 광전소자에 이용되었다. 하지만 ZnO 물질 자체의 밴드갭 에너지가 3.2 eV로 비교적 큰 편이라 가시광 영역의 빛을 흡수, 이용하기 위해서는 작은 밴드갭을 가지는 광감응 물질이 필요하다. 본 연구에서는 저온의 수열합성법을 통해 합성한 ZnO 나노선 구조 상에 Cd 계열의 무기물 양자점을 증착하여 이종구조를 형성하는 방법을 개발하였다. 본 연구에서 사용한 양자점인 CdS와 CdSe는 벌크 밴드갭 에너지가 각각 2.3 eV, 1.7 eV로 가시광 영역의 빛을 흡수할 수 있으며, ZnO 나노선과 type-II 밴드구조를 가지기 때문에 전자-정공 분리 및 포집에 유리하다. 합성된 구조를 이용하여 photoelectrochemical 특성을 분석하였으며, 그 결과 양자점의 증착으로 광전류 생성이 향상됨을 확인하였다. 특히 ZnO 나노선 상에 CdS 양자점 증착 후 추가적으로 CdSe 양자점을 증착하여 다중접합 나노선 구조를 형성한 경우 광전류 생성이 가장 크게 향상된 결과를 확인하였다.

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Plasma Jet을 이용한 고속 박막 증착 기법의 연구

  • Lee, Yun-Seong;Bae, In-Sik;Seol, Yu-Bin
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.08a
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    • pp.326-326
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    • 2011
  • 최근 다양한 종류의 태양전지의 연구가 수행되고 있으며 그 중 박막형 태양전지 및 웨이퍼 실리콘 기반의 태양전지의 경우 태양전지의 효율 및 생산단가를 충족시키는 것에 연구의 목적이 집중되어 있다. 이러한 사항을 만족시키기 위하여 대면적 PECVD기반의 플라즈마 소스를 적용하려는 연구가 진행되고 있으며 결정질의 실리콘 박막 증착에 있어서 다중접합 태양전지 기준으로 효율 10% 내외를 유지하면서 결정질 기준 증착속도 0.5 nm/sec의 성과를 보이고 있다. 하지만 단위 가격 당 전력 생산 단가의 경쟁력을 확보하기 위하여 증착속도의 고속화에 대한 연구가 더욱 진행되어야 한다. 본 연구에서는 새로운 플라즈마 방전 개념으로서 Gas의 분사되는 Jet을 plasma에 통과시켜 증착속도의 향상을 도모하는 plasma 소스를 제시하였다. 새로운 방전 개념을 이용하여 다양한 공정조건인 압력(3~8 torr), Gas ratio([SiH4]/[H2]), RF power에서의 Plasma의 특성을 확인 하였으며 해당 조건에서의 박막 특성을 확인하여 비정질 기준 3 nm/sec, 결정질 기준 결정화도 약 70%의 조건에서 증착속도 2 nm/sec의 결과를 확인하였다. 또한 해당 조건에서의 효율 및 FF, $V_{oc}$, $I_{sc}$를 확인하여 태양전지로서의 적용가능성을 확인하였다. 마지막으로 해당소스의 대면적 적용가능성을 확인하기 위하여 대면적 plasma 개념의 모델중 하나인 In-line 개념의 plasma source로서의 적용 가능성을 제시하였다.

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Fabrication and Characteristics of Chromel-Constantan Multijunction Thermal Converter with Evanohm R Alloy Heater (Evanohm R 합금 히터를 사용한 크로멜-콘스탄탄 다중접합 열전변환기의 제작 및 특성)

  • Lee, Young-Hwa;Kwon, Sung-Won;Kim, Kook-Jin;Park, Se-Il;Ihm, Young-Eon
    • Journal of Sensor Science and Technology
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    • v.13 no.1
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    • pp.35-40
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    • 2004
  • A thin-film multijunction thermal converter was fabricated through the process using 6 inch silicon wafer semiconductor process and bulk micromachining. Evanohm R alloy and chromel-constantan were used as a heater and thermocouple materials, respectively. The temperature coefficient of resistance of Evanohm R heater was about 75.12 ppm/$^{\circ}C$ and the voltage sensitivity of the thermal converter indicated about 5.75 mV/mW in air. The transfer differences, measured by FRDC-DC method in the frequency range from 20 Hz to 10 kHz, showed the value under about 1.36 ppm, 0.83 ppm for the film thickness of 500, 200 nm, respectively. And in case of a 200 nm-thick thermal converter, the AC-DC transfer differences seems to be stabilized below the value of 1 ppm in the frequency range from 1 kHz to 500 kHz.