• Transactions of Materials Processing
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• v.7 no.4
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• pp.364-374
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• 1998

It is the objective of this study to analyze the effect of various process variables on the quality of extruded product and extrusion force for semi-solid extrusion of Al2024 with solid phase structure of globular type by the finite element method. Process variables are initial solid fraction, ram speed, semi-angle of die, and reduction in area. The results of experiment are compared with those of simulation in order to verify the usefulness of the developed finite element program. The flow and deformation of semi-solid alloy are analyzed by coupling by coupling the deformation of porous skeleton and the flow of liquid phase. It is also assumed that initial solid fraction is homogeneous.

• The Korean Journal of Rheology
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• v.9 no.3
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• pp.103-110
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• 1997

고분자 복합재료 제조방법의 하나인 수지이동성형의 충전공정을 모사하기 위한 수 치모사 코드를 개발하였다. 수지이동성형의 충정공정문제를 수학적 공식으로 표현하기 위하 여 비등방성 다공질체를 통과하는 유동에 대한 이론을 사용하였다. 과도상태로 진행하는 자 유표면의 동적 충전거동을 묘사하기 위하여 수치격자 생성을 포괄하는 경계적합 좌표계의 계산기법을 적용하였다. 이와 아울러 불규칙적인 구저와 다중으로 연결된 금형면의 충전모 사에 저합한 복합격자의 개념을 도입하였다. 복합격자들 간의 가상의 경계에 대해서는 검사 체적 기법을 이용하여 물질보존을 만족시켜 주었다. 임의의 금형 두께와 투과도를 가지는 다수의 금형면이 결합된 두 개의 입구를 지닌 금형을 대상으로 하여 몇가지 예를 시험해 보 았다. 수치모사의결과 복합격자의 개념을 도입한 수치모사 코드는 수지이동성형의 복잡한 충전공정을 보다 정교하게 모사하는데 응용될수 있음을 보여주었다.

• Proceedings of the Korean Vacuum Society Conference
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• 1999.07a
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• pp.57-57
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• 1999

공기 플라즈마로 다이아몬드 박막을 식각하여 한 방향으로 정렬된 고밀도의 다이아몬드 바늘을 만들었다. 다이아몬드 기판에 적당한 양의 몰리브데늄 박막을 입힌 후 수백 볼트의 음 전압을 걸고 RF 또는 직류 플라즈마로 식각하였다. 바늘의 모양과 밀도는 기판 온도, 압력, 바이어스 전압, 전력, 몰리브데늄 양 등의 식각조건에 따라 결정되었다. 기판 온도가 높으면 바늘이 굵어졌다. 몰리브데늄 박막은 식각마스크로 작용하였는데 때때로 몰리브데늄으로 만들어진 기판 장착대가 스퍼트링되어 저절로 몰리브데늄 박막이 입혀져서 바늘이 만들어지기도 하여 바늘 밀도, 형상을 정밀하게 조절하기 위해서는 적당한 양의 몰리브데뉴 박막을 미리 입히는 것이 좋다. 조건이 잘 맞으면 굵기가 0.1$\mu\textrm{m}$, 바늘 사이 간격이 0.1$\mu\textrm{m}$, 높이는 3$\mu\textrm{m}$ 이상인 다이아몬드 바늘 격자가 만들 수 있었다. 이러한 바늘은 다결정 다이아몬드 박막 뿐만 아니라 고온고압 다이아몬드, 자연 다이아몬드 등으로부터도 만들 수 있었다. 다이아몬드 바늘은 전계 전자 방출 소자, 복합 재료를 위한 다이아몬드 섬유, 방열판, 다공질 다이아몬드 등으로 사용할 수 있다.

• Journal of Korea Foundry Society
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• v.25 no.2
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• pp.80-87
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• 2005

The microstructure and mechanical property of the Ni and Ni-Cr porous metal reinforced AC4C matrix composites fabricated by squeeze casting were investigated. In this study Ni, Ni-Cr porous metals which are estimated to be easy to fabricate by squeeze casting are used as strengtheners for composite materials. As a matrix material, Al-7wt.%Si-0.3wt.%Mg(AC4C) has been used. In case of Ni/AC4C and Ni-Cr/AC4C composite, $750^{\circ}C$ melt temperature and minimum 25MPa squeezing pressure are needed to produce sound composite materials. The observation of interfacial reaction zone at various heat treatment condition shows that atsolutionizing temperature of above $520^{\circ}C$, the interfacial reaction zone increases proportionally with heat treatment time and the reaction products formed by interfacial reactions are mainly composed by $Al_{3}Ni$ and $Al_{3}Ni_{2}$ phases.

• 연구논문집
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• s.33
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• pp.147-155
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• 2003

In order to fabricate porous materials having an anisotropic thermal conductivity by aligning plate-shaped pores structure, alumina powder (AM-21, mean particle size $4\mum$) and flake crystalline graphite was used. The aligned pore structure was realized using multi-pressing process. Degree of pore orientation increased with the number of pressing and thermal conductivity, parallel to the pressing direction, decreased with the number of pressing. Thermal conductivity decreased significantly to the addition of 30vol% crystalline graphite, however, in the case of 60vol%, thermal conductivity did not decrease significantly due to the breakage of crystalline graphite. An anisotropy of the thermal conductivity increased with the content of crystalline graphite up to 30vol%. Graded pore structure was fabricated by controlling the content and size of crystalline graphite, which provides, possibly, the enhancement in mechanical strength and thermal insulation properties of the insulating bricks.

• Proceedings of the KOSOMBE Conference
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• v.1996 no.05
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• pp.221-222
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• 1996

In order to prepare the porous hydroxyapatite (HA) ceramics with different porosity, interconnectivity, mechanical properties, surface chemistry and tissue response, several methods have been developed. Of the different forms of Porous HA ceramics which were prepared by various methods, only the coralline HA has undergone major clinical applications in orthopaedic, maxillofacial and ophthalmic surgery. In this study, totally synthetic macroporous HA ceramics with various pore size distribution were prepared. It is shown that the new reticulate HA ceramics, comprised of interconnected voids surmunded by a web of ceramic, have a morphology which mimics that of human trabecular bone.

• Journal of the Korea Institute of Building Construction
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• v.17 no.2
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• pp.183-189
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• 2017

The aim of the research is to provide rheological properties of cement paste with various qualities of coal ash including fly ash, raw ash, and reject ash. Generally, fly ash is the well known supplementrary cementitious materials for concrete and is used to improve various properties. Although fly ash is obtained as a byproduct of fire powder plant, still reject ash is wasted from raw ash. In this research, thus, to provide a fundamental information on using not only fly ash but also raw ash or reject ash for cementitious materials, a rheological properties of cement paste was studied with three different coal ash. This research was conducted from particle conditions of three different coal ashes to rheological properties in cement paste phase. According to the expeirment, reject ash was consisted with large and coagulated particles although fly ash was consisted with a small and spherical shaped particles. based on the particle conditions of various coal ashes, rheological behaviors were tested, and it was shown as the coal ashes improved the fluidity of cement paste. Specifically, depending on the particle distributions of cement paste, it is considered that the viscosity of paste can be controlled.

• Journal of the Korean Wood Science and Technology
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• v.29 no.2
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• pp.69-75
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• 2001

This study was carried out to investigate the properties of woodceramics made from thinned logs of Cryptomeria japonica. In order to find the effect of steam injection time on the woodceramics fabricated with boards, boards were made with the non-steamed treatment and steamed treatment 1, 5, 10 min. at $250^{\circ}C$. The percentage of weight loss was proportional to the increased density of board The reducing rate of length and thickness, however, decreased with increasing density of board. The rate of weight loss, length and thickness reduction in non-steamed board were slightly higher than those of steamed board. When the resin impregnation rate increased, the bending strength and compressive strength of woodceramics had a tendency to increase. The bending strength and compressive strength of woodceramics in non-steamed board was higher than those of steamed board. But there was little difference between dimensional and strength properties of woodceramics and steam injection time of board.

• Journal of the Korean Ceramic Society
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• v.34 no.1
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• pp.70-78
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• 1997

3Y-TZP/SUS316 Functionally Graded Material (FGM) was fabricated by slip casting method. Alumina mold was used to overcome problems of gypsum mold in slip casting process, and the optimal dispersion con-ditions of 3Y-TZP/SUS316 binary slurries was determined using electrokinetic sonic amplitude and a viscometer, and observing sedimentation behavior. The properties of the specimens casted by gypsum mold and alumina mold were compared in terms of changes in shrinkage rate, drying and sintering conditions, and microstructure. It was found that the specimens obtaine from the alumina mold showed a clean surface, easier thickness control of each layer, and higher productivity. Especially, no degradation was observed in the SUS316 prepared using alumina mold. Thus it is desirable to use porous alumina mold rather than gyp-sum mold for the slip casting of 3Y-TZP/SUS316-FGM.

• Proceedings of the KSME Conference
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• 2007.05b
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• pp.2061-2066
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• 2007

Recently, ultra-lightweight materials with open, periodic cell structures take much attention owing to its potential for multi-functionality such as load bearing, thermal dissipation, and actuation. This paper presents experimental results on the hydraulic and heat transfer characteristics for the Wire-woven Bulk Kagome(WBK) composed of aluminum 1100 wires. The overall pressure drop and heat transfer of the WBK specimen have been experimentally investigated under forced air convection condition. The pressure loss and heat transfer performance of the aluminum WBK are compared with other heat dissipation media. It was shown that heat transfer depended on relative density and surface area density. Comparison with metal foams and other heat dissipation media such as packed beds, lattice frame materials, louvered fins, and other materials suggests that the aluminum WBK competes favorably with the best available heat dissipation media in heat transfer performance.