• 제목/요약/키워드: 냉간 압연기

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부분공간법을 이용한 연속 냉간압연기의 상태공간모델 규명 (State-Space Model Identification of Tandem Cold Mill Based on Subspace Method)

  • 김인수;황이철;이만형
    • 대한기계학회논문집A
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    • 제24권2호
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    • pp.290-302
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    • 2000
  • In this paper, we study on the identification of discrete-time state-space model for robust control of tandem cold mill, using a MOESP(MIMO output-error state-space model identification) algorithm based on subspace method. It is shown that the identified model is well adapted to input-output data sets, which are obtained from nonlinear mathematical equations of tandem cold mill. Furthermore, deterministic H$\infty$ norm bounds on uncertainties including modeling errors and disturbances are quantitatively identified in the frequency domain. Finally, the results give a basic idea to determine weighting functions included in formulating some robust control problems of tandem cold mill.

롤편심을 포함한 냉간 압연시스템의 두께제어 (Thickness Control of Cold-Rolling Mills with Roll Eccentricity)

  • 김승수;김종식;황이철
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.248-254
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    • 1996
  • A disturbance rejection controller using eccentricity filtering and LQ control techniques is proposed to alleviate significantly the effect of roll eccentricity in multivariable cold-rolling processes. Fundamental problems such as process time delay inherent in exit thickness measurement and non-stationary characteristics of roll eccentricity signals can be overcome by the proposed control method. The filtered instantaneous estimate of roll eccentricity may be exploited to improve instantaneous estimate of the exit thickness variation based on roll force and roll gap mearsurements, and a feedforward compensator is augmented as a reference for a gaugemeter thickness estimator. And, LQ feedback controller is combined with eccentricity filter for the attenuation of the exit thickness variation due to the entry thickness variation. The simulation results show that eccentricity components have been significantly eliminated and simultaneously other distrubances also have been attenuated.

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유성압연기를 사용한 스테인리스 강관 압연공정의 유한요소해석 (FEA of Pipe Rolling Process Using Planetary Rolling Mill for Stainless Steel)

  • 이정길;김관우;조해용
    • Journal of Advanced Marine Engineering and Technology
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    • 제35권2호
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    • pp.244-251
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    • 2011
  • 유한요소법을 통하여 유성압연기에 의한 스테인리스 강관 압연공정을 연구하였다. 3개의 롤에 의한 만네스만 공법을 압연공정에 적용하였다. 보통 유성압연은 냉간가공으로 시작하여 열간가공으로 종료되며, 기존의 압출공정에 비해 공정단축과 생산비절감의 장점을 갖고 있다. 압연공정은 다양하고 복합적인 공정변수를 가지고 있으며, 각각의 변수들은 성형결과에 영향을 미친다. 따라서 유성압연의 다양한 공정변수가 해석에 고려되어야 한다. 본 연구에서는 스테인리스 강관성형의 가능성과 생산성을 검토하였고, 소재예열 및 자전속도, 제품두께 변화를 해석에 반영하였다. 스테인리스 강관 압연공정은 성공적으로 시뮬레이션 되었고 최적의 압연조건을 결정하는데 유용할 것이다.

연속 냉간압연 시스템을 위한 비간섭 루프형성 LQ제어기 설계 (Noninteracting and Loop-Shaping LQ Controller Design for Tandem Cold Mills)

  • 김종식;김철민
    • 대한기계학회논문집
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    • 제18권10호
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    • pp.2629-2639
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    • 1994
  • A robust multivariable controller is synthesized for tandem cold mills. A blocked-noninteracting control method is applied for simplifying the structure of rolling control systems. And, a loop-shaping LQ control method is applied for maintaining the variation of the thickness and tension of each rolling stand as small as possible. In this paper, the effects of the design parameter on loop-shaping and the number of control inputs are evaluated. The simulation results show that the thickness and tension control accuracy of tandem cold mills can be improved by the blocked-noninteracting and compensated loop-shaping LQ controller.

연속냉간 압연시스템의 디지털 최적 예견제어 (Digital Optimal Preview Control of Tandem Cold Mills)

  • 김종식;김승수;이규택
    • 대한기계학회논문집
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    • 제19권9호
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    • pp.2142-2153
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    • 1995
  • A digital preview controller using optimal LQ control theory is suggested for tandem cold mills to achieve a remarkable improvement of the thickness accuracy. Optimal preview control system is constructed for each rolling stand of tandem cold mills for which the blocked noninteracting control is carried out, and it is compared with the optimal LQ control system which has only feedback control. And in the cases that all/some of disturbance inputs are previewable, full and partial preview controllers are designed, and their performance effects are compared and discussed. The simulation results show that the performance of tandem cold mills can be improved largely through partial preview control.

실리콘 강판 냉간압연 중 발생하는 롤갭 형상변화에 의한 가공파손에 관한 실험적 분석 (Experimental Investigation of Working Fracture in Silicon Steel Strip Occurring Due to Change in Roll-Gap Profile in Cold Rolling)

  • 변상민;이재현;김상록;최현식
    • 대한기계학회논문집A
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    • 제34권9호
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    • pp.1299-1304
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    • 2010
  • 압연실험을 통해서 폭 방향 변형 편차가 존재하는 실리콘 강판의 가공파손을 고찰하였다. 폭 방향 변형 편차는 강판에 웨이브를 발생시키고 압연방향으로 소재의 에지 부위(혹은 센터 부위)에 인장(혹은 압축)을 준다. 실제 압연기에서 발생하는 웨이브를 실험실적으로 구현하기 위해서 공형롤을 설계 및 제작하였다. 실험에 사용한 소재는 고-실리콘(약 3%) 강판이다. 본 실험을 통해서 센터 웨이브에 의해 발생되는 에지 부위 인장응력이 가공파손에 가장 지배적인 요인이라는 것이 제시되었다. 센터 웨이브를 일으키는 폭 방향 변형 편차의 정도에 따라 에지 파손과 지그재그 형태의 시편 중심 절손을 유발한다는 결과도 도출하였다.

윤활성 및 압연기 청정성을 겸비한 냉간 압연유의 개발 (Development of a Cold Rolling Oil with Lubricity and Mill Cleanness Property)

  • 한석영;송교봉;이준정
    • Tribology and Lubricants
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    • 제13권2호
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    • pp.74-81
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    • 1997
  • The purpose of this study is to develop a cold rolling oil with lubricity and mill cleanness property under the rolling conditions of high reduction ratio and high rolling speed. Six kinds of oil samples were blended. Evaluation of lubricity and anti-seizuro property of the samples were carried out with a laboratory scale rolling mill, where the contact conditions between work roll and strip are very close to actual cold rolling mill. Laboratory evaluation for dispersion, contamination, anti-oil stain property and residual carbon, etc. were carried out with several testers such as longterm circulation tester, Coulter counter and Conradson tester. A new high speed cold rolling oil with good lubricity and mill cleanness property was developed compared with the previously developed rolling oil.

롤편심을 포함한 냉간압연 시스템의 다변수 제어 (Multivariable Control of Cold-Rolling Mills with Roll Eccentricity)

  • 김종식;김승수
    • 대한기계학회논문집A
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    • 제21권3호
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    • pp.502-510
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    • 1997
  • A disturbance rejection controller using eccentricity filtering and LQ control techniques is proposed to alleviate the effecto of major roll eccentricity in multivariable cold-rolling processes. Fundamental problems in multivariable cold-rolling processes such as process time delay inherent in exit thickness measurement and non-stationary characteristics of roll eccentricity signals can be overcome by the proposed control method. The filtered instantaneous estimate of roll eccentricity may be exploited to improve instantaneous estimate of the exit thickness variation based on roll force and roll gap measurements, and a feedforward compensator is augmented as a reference for a gaugemeter thickness estimator. LQ feedback controller is combined with eccentricity filter for the attenuation of the exit thickness variation due to the entry thickness variation. The simulation results show that the roll eccentricity disturbance is significantly eliminated and other disturbances also are attenuated.

연속 냉간 압연시스템을 위한 루프형성 LQ 제어기 설계 (Loop-shaping LQ controller design for tandem cold mills)

  • 김종식;김철민;이원호;곽재호
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1993년도 한국자동제어학술회의논문집(국내학술편); Seoul National University, Seoul; 20-22 Oct. 1993
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    • pp.987-993
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    • 1993
  • A loop-shaping LQ controller is synthesized for tandem cold mills. And a new loop-shaping technique is suggested for LQ controller design. The suggested loop-shaping LQ control system is compared with the standard loop-shaping LQ control system. The simulation results show that the thickness and interstand tension control accuracy of tandem cold mills can be improved by the compensated loop-shaping LQ controller.

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