• Transactions of the Korean Society of Mechanical Engineers A
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• v.24 no.2 s.173
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• pp.290-302
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• 2000

In this paper, we study on the identification of discrete-time state-space model for robust control of tandem cold mill, using a MOESP(MIMO output-error state-space model identification) algorithm based on subspace method. It is shown that the identified model is well adapted to input-output data sets, which are obtained from nonlinear mathematical equations of tandem cold mill. Furthermore, deterministic H$\infty$ norm bounds on uncertainties including modeling errors and disturbances are quantitatively identified in the frequency domain. Finally, the results give a basic idea to determine weighting functions included in formulating some robust control problems of tandem cold mill.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2010.10a
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• pp.584-585
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• 2010

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.11a
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• pp.248-254
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• 1996

A disturbance rejection controller using eccentricity filtering and LQ control techniques is proposed to alleviate significantly the effect of roll eccentricity in multivariable cold-rolling processes. Fundamental problems such as process time delay inherent in exit thickness measurement and non-stationary characteristics of roll eccentricity signals can be overcome by the proposed control method. The filtered instantaneous estimate of roll eccentricity may be exploited to improve instantaneous estimate of the exit thickness variation based on roll force and roll gap mearsurements, and a feedforward compensator is augmented as a reference for a gaugemeter thickness estimator. And, LQ feedback controller is combined with eccentricity filter for the attenuation of the exit thickness variation due to the entry thickness variation. The simulation results show that eccentricity components have been significantly eliminated and simultaneously other distrubances also have been attenuated.

• Journal of Advanced Marine Engineering and Technology
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• v.35 no.2
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• pp.244-251
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• 2011

Pipe rolling process using the planetary rolling mill for AISI 304 stainless steel has been studied by using finite element method. Mannesmann method using three-roll is applied to this rolling process. Commonly, rolling process has started from the cold working and finished to the hot working. This rolling process has more advantage that make reduction of process and cost than existing extrusion process. This process includes various and complex process parameters. Each of the process parameters affects forming result. Therefore, all of the process parameters should be considered in FEA. In this study, possibility and productivity of forming pipe for AISI 304 stainless steel had been investigated. Also, preheating process and variations of rotation velocity and product thickness were considered in FEA. Rolling process for AISI 304 stainless steel pipe was successfully simulated and it should be useful to determine optimal rolling condition.

• Transactions of the Korean Society of Mechanical Engineers
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• v.18 no.10
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• pp.2629-2639
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• 1994

A robust multivariable controller is synthesized for tandem cold mills. A blocked-noninteracting control method is applied for simplifying the structure of rolling control systems. And, a loop-shaping LQ control method is applied for maintaining the variation of the thickness and tension of each rolling stand as small as possible. In this paper, the effects of the design parameter on loop-shaping and the number of control inputs are evaluated. The simulation results show that the thickness and tension control accuracy of tandem cold mills can be improved by the blocked-noninteracting and compensated loop-shaping LQ controller.

• Transactions of the Korean Society of Mechanical Engineers
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• v.19 no.9
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• pp.2142-2153
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• 1995

A digital preview controller using optimal LQ control theory is suggested for tandem cold mills to achieve a remarkable improvement of the thickness accuracy. Optimal preview control system is constructed for each rolling stand of tandem cold mills for which the blocked noninteracting control is carried out, and it is compared with the optimal LQ control system which has only feedback control. And in the cases that all/some of disturbance inputs are previewable, full and partial preview controllers are designed, and their performance effects are compared and discussed. The simulation results show that the performance of tandem cold mills can be improved largely through partial preview control.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.34 no.9
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• pp.1299-1304
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• 2010

We examined the working fracture behavior of a silicon-steel strip caused by deformation deviation by performing a pilot rolling test. The deformation deviation resulted in the edges (or center portion) of the strip being stretched and the other parts being compressed in the rolling direction; this was because of different degrees of deformation in these parts. We designed roll grooves shape to reflect the role of roll bending, which generates waviness in the strip in an actual cold rolling process, into the pilot rolling test. The material used in the rolling test was highsilicon steel (about 3%). The results of the test showed that the type of fracture in the strip specimen varied with the magnitude of the deformation deviation. The tensile stress produced at the strip edges because of the center waviness in the rolling direction was a crucial factor that resulted in edge cracking and a zigzag-shaped fracture at the center.

• Tribology and Lubricants
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• v.13 no.2
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• pp.74-81
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• 1997

The purpose of this study is to develop a cold rolling oil with lubricity and mill cleanness property under the rolling conditions of high reduction ratio and high rolling speed. Six kinds of oil samples were blended. Evaluation of lubricity and anti-seizuro property of the samples were carried out with a laboratory scale rolling mill, where the contact conditions between work roll and strip are very close to actual cold rolling mill. Laboratory evaluation for dispersion, contamination, anti-oil stain property and residual carbon, etc. were carried out with several testers such as longterm circulation tester, Coulter counter and Conradson tester. A new high speed cold rolling oil with good lubricity and mill cleanness property was developed compared with the previously developed rolling oil.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.21 no.3
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• pp.502-510
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• 1997

A disturbance rejection controller using eccentricity filtering and LQ control techniques is proposed to alleviate the effecto of major roll eccentricity in multivariable cold-rolling processes. Fundamental problems in multivariable cold-rolling processes such as process time delay inherent in exit thickness measurement and non-stationary characteristics of roll eccentricity signals can be overcome by the proposed control method. The filtered instantaneous estimate of roll eccentricity may be exploited to improve instantaneous estimate of the exit thickness variation based on roll force and roll gap measurements, and a feedforward compensator is augmented as a reference for a gaugemeter thickness estimator. LQ feedback controller is combined with eccentricity filter for the attenuation of the exit thickness variation due to the entry thickness variation. The simulation results show that the roll eccentricity disturbance is significantly eliminated and other disturbances also are attenuated.

• 제어로봇시스템학회:학술대회논문집
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• 1993.10a
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• pp.987-993
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• 1993

A loop-shaping LQ controller is synthesized for tandem cold mills. And a new loop-shaping technique is suggested for LQ controller design. The suggested loop-shaping LQ control system is compared with the standard loop-shaping LQ control system. The simulation results show that the thickness and interstand tension control accuracy of tandem cold mills can be improved by the compensated loop-shaping LQ controller.