• Journal of Advanced Marine Engineering and Technology
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• v.34 no.2
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• pp.303-309
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• 2010

Copper tube rolling process using the planetary rolling mill has been studied by using finite element method. This rolling is process that makes copper tube by three-roll with mannesmann method. Also, rolling process has started from the cold working and finished to the hot working. This rolling process has more advantage that make reduction of process and cost than existing extrusion. This process includes various and complex process parameters. Each of the process parameters affects forming result. Therefore, all of the process parameters should be considered in copper tube rolling. Rolling process for copper tube was successfully simulated and it should be useful to determine optimal rolling condition.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.36 no.4
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• pp.429-435
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• 2012

An abrasion due to continuous friction between a work roll and strip causes the mass of the work roll to be unbalanced in the rolling process. We developed a mathematical model for the rolling mill considering the unbalanced mass and verified the model experimentally. The work roll was approximated as a rigid rotor with eccentricity, and the effect of the unbalanced mass on chatter vibration was investigated. The joint forces computed by quasistatic analysis were applied to the work roll in the rolling mill. Transient responses were obtained, and frequency analysis was performed by solving equations of motion using a direct integration method. Horizontal vibrations were more strongly affected by eccentricity than vertical vibrations. In the horizontal direction, a small eccentricity of 1% of the work roll radius considerably increased the amplitude of the chatter frequency.

• Journal of the korean Society of Automotive Engineers
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• v.16 no.2
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• pp.12-21
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• 1994

본 연구에서는 차체용 알루미늄 합금 판재의 제조기술 개발을 위하여 선진국에서 사용하고 있는 알루미늄 합금 판재의 기계적 특성을 평가하여 이를 토대로 자동차 차체용 알루미늄 합금 설계 및 판재제조 기술을 개발하고자 한다. 자동차 차체용의 고 Mg계 알루미늄 합금의 양산 제조기술을 개발하기 위하여 Al-7% Mg 합금을 DC주조한 후 열간, 냉간압연 및 열처리 후의 특성을 평가하고 수입소재와 비교하여 실험하였다. 그 결과 자동차 차체용의 고 Mg계 알루미늄 합금 판재개발의 가능성을 확인하였으나 향후 광폭 판재를 제조하기 위해서는 대형 Slab 주조방안, 압연시의 가공성 향상등 판재 제조기술은 물론 성형성, 용접성 및 표면 처리성 등 응용기술에 대한 연구도 활발히 진행되어야 할 것으로 사료된다.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.24 no.2 s.173
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• pp.290-302
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• 2000

In this paper, we study on the identification of discrete-time state-space model for robust control of tandem cold mill, using a MOESP(MIMO output-error state-space model identification) algorithm based on subspace method. It is shown that the identified model is well adapted to input-output data sets, which are obtained from nonlinear mathematical equations of tandem cold mill. Furthermore, deterministic H$\infty$ norm bounds on uncertainties including modeling errors and disturbances are quantitatively identified in the frequency domain. Finally, the results give a basic idea to determine weighting functions included in formulating some robust control problems of tandem cold mill.

• Journal of the Korean Society for Precision Engineering
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• v.12 no.7
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• pp.114-122
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• 1995

A digital preview controller is designed for tandem cold mills to achieve a more improvement of the thickness accuracy. Simultaneously a blocked noninteracting controller is synthesized for rejecting the interactive effects among adjacent stands and for controlling independently each roll stand of tandem cold mills. The performance effects and characteristics of the suggested roll contol system are discussed in the practical viewpoint. The simulaltion results show that the thickness accuracy of tandem cold mills can be largely improved by the blocked noninteracting and digital preview controller.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.05a
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• pp.861-864
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• 2002

Deformation of the specimen was investigated on hydrogen absorption-desorption cycling. In order to study this problem, the cold rolled palladium thin plate as the specimen had been used. By using the electrochemical method, the palladium plate specimen was cyclically hydrogenated in the 0.1 mol $H_2SO_4$ electrolyte. As results, it is noted that the thickness of the plate specimen gradually increased in increasing hydrogenation cycles whereas the width and the length decreased. Also, grains in the plate specimen were greatly deformed after hydrogenation cycling. But hydrogen absorption rate scarcely changed.

• Journal of the Korea Institute of Information and Communication Engineering
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• v.3 no.4
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• pp.895-905
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• 1999

This paper identifies a linear time-invariant mathematical model of each stand of a five-stand tandem cold mill to design a robust $H_\infty$ thickness controller by applying input and output data sets to N4SID (Numerical algorithms for Subspace State Space System Identification) method. The input-output data sets describe interstand interference in the process of tandem cold rolling and are obtained from a nonlinear simulator of the tandem cold mill. In result, it is shown that the identified model well approximates the nonlinear model than a Taylor linearized model. Furthermore, uncertainties including roll eccentricity and incoming strip variation are quantitatively analyzed from the plot of maximum singular values.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.9
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• pp.147-155
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• 2001

A new displacement type web position control system for cold mills using QFT is presented. The control system features an inner-outer cascaded system in which the inner loop provides the position tracking control of the hydraulic system and the outer loop provides the position regulation control of the web. By the sensitivity analysis and computer simulation, it is verified that the proposed control system has better robust stability and performance than the conventional control system.

• Journal of Power System Engineering
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• v.14 no.2
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• pp.40-47
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• 2010

This paper proposes a fault detection system to detect the strip rupture in six-high stand Cold Rolling Mills based on transient current signal of an electrical motor. For this work, signal smoothing technique is used to highlight precise feature between normal and fault condition. Subtracting the smoothed signal from the original signal gives the residuals that contains the information related to the normal or faulty condition. Using residual signal, discrete wavelet transform is performed and acquire the signal presenting fault feature well. Also, feature extraction and classification are executed by using PCA, KPCA and SVM. The actual data is acquired from POSCO for validating the proposed method.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.1
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• pp.31-38
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• 2002

A new steering-type web position control system for cold mills using QFT is presented. The control system features an inner-outer cascaded system in which the inner loop provides the position tracking control of hydraulic system and the outer loop provides the position regulation control of the web. By the sensitivity analysis and computer simulation, it is verified that the proposed control system has better robust stability and performance than the conventional PH) control system.