• 제목/요약/키워드: 냉간압연

검색결과 223건 처리시간 0.026초

냉간압연강판 접착 및 기계적 프레스 접합부의 피로강도 평가 (Fatigue Strength Evaluation of Adhesive Bonded and Mechanical Pressed Joints of Cold Rolled Steel Sheet)

  • 김호경
    • 한국안전학회지
    • /
    • 제25권1호
    • /
    • pp.1-8
    • /
    • 2010
  • The tensile and fatigue experiments were conducted with tensile-shear specimens for investigating the strength of adhesive bonded and mechanical press joints of SPCC steel sheet used in the field of the automobile industry. The optimal punch press force was evaluated 50kN for combining epoxy adhesive bonding and mechanical press joining with a diameter of 8.3mm using SPCC sheet with a thickness of 0.8mm. The combining epoxy adhesive bonding and mechanical press joining exhibits the maximum tensile force of 750N. The fatigue strengths of the combination of adhesive bond and mechanical press joint and pure adhesive joint were evaluated 370N and 320N at 106cycles, respectively. These values correspond to 22% and 20% of their maximum tensile forces, respectively. However, the fatigue strength of the combination of adhesive bond and mechanical press joining was much lower than that of pure mechanical press joining.

CAD/CAE를 이용한 냉간 비조질강용 회전전조 금형설계 (Design of Cross Wedge Rolling Die for a Non-heat-treated Cold Steel using CAD and CAE)

  • 이형욱;윤덕재;이근안;최석우
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2004년도 춘계학술대회 논문집
    • /
    • pp.400-403
    • /
    • 2004
  • A non-heat기leafed steel does not need quenching and tempering processes that are called a heat treatment differently from conventional steel. Since the tensile strength of this steel is higher than 900MPa, a conventional forming process should be changed to incremental forming process such as a cross wedge rolling that requires lower load capacity than conventional ones. In this paper, the cold cross wedge rolling (CWR) die has been designed using CAD/CAE In order to produce near-net-shaped component of ball stud of non-heat-treated cold steel. Finite element analyses were applied in order to investigate process parameters of CWR. Results provide that the stretching angle and the forming angie at knifing zone in CWR process is important parameter to be the stable process under the low friction coefficient condition.

  • PDF

냉간압연가공시 Work roll 마멸과 판면조도에 관한 연구 (A Study on Work Roll Wear and Surface Roughness of Steel Strip in the Cold Rolling)

  • 전언찬;김순경
    • 한국정밀공학회지
    • /
    • 제8권4호
    • /
    • pp.33-40
    • /
    • 1991
  • The decrease in surface roughness of work roll and steel strip in cold rolling of low carbon steel strip has been investigated by working distance, materials, total separating force and total reduction ratio. The main results are as follows; For the same lubricating conditions. 1) The changing of surface roughness of steel strip were similar to work roll. The transcription ratio is in inverse proportion to the carbon content of steel strip. 2) The surface roughness of steel strip is hardly change according to changing of total separating force and total reduction ration. 3) The wear of work rolls surface is more rapid in that case of continuous casted steel strip than ingot casted steel strip. The aluminium content dull powder adhere on the rolls surface, and so. It makes the mirror surface of work roll accelerate.

  • PDF

단일 스탠드 냉간 압연 공정을 위한 견실한 두께 제어기의 설계 (Design of a robust gauge controller for a single-stand cold rolling mill)

  • 안현식;윤태웅;김광배
    • 제어로봇시스템학회논문지
    • /
    • 제2권3호
    • /
    • pp.134-141
    • /
    • 1996
  • In this paper, we formulate the mathematical model for a single-stand rolling mill and design control systems for the thickness control at the exit of roll stand and for the tension control of the strip in the process. We propose a thickness controller based on the Internal Model Control structure which can be an effective application when the frequency components of the thickness deviation of the entry strip are known and, show how it can be appropriately combined with BISRA AGC method for a precise thickness control while maintaining the robustness against the modeling error of the mill modulus. It is illustrated by simulations that the proposed thickness control method gives better performance than existing methods and has the robustness against the modeling error of the mill modulus as well.

  • PDF

일반강, SiliconSteel, StainlessSteel겸용 수용성 냉간압연유의 개발 및 적용 (Development & Application of New Multi-Purpose Rolling Oil)

  • 송교봉;권구준;김민구
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
    • /
    • pp.261-267
    • /
    • 2004
  • Current steel makers are trying to develop new manufacturing process to secure price competition and to improve productivity by testing a various kinds of rolling condition of several kinds of steel at TCM. Accordingly, Reverse Mill operation for Stainless steel is changing to TCM operation and furthermore, even general carbon steel and electric steel plate are requested to be worked at TCM simultaneously. By these changing of rolling condition, it become to be necessary to develop new water-soluble cold rolling oil that has a characteristics to be suitable for various working condition and in this report, we would like to mention lubrication condition to fulfill requested characteristics of each steels and development and applying result of multi-purpose water-soluble cold rolling oil which has such an lubrication property.

  • PDF

Al 4343/3N03/4343 합금 3층 clad 재의 sagging 특성에 미치는 냉간압연조건의 영향 (Effect of cold rolling condition on sagging properties of Al 4343/3N03/4343 three-layer clad materials)

  • 김목순
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 1999년도 춘계학술대회논문집
    • /
    • pp.157-160
    • /
    • 1999
  • Aluminum 4343(filler thickness ; 10${\mu}{\textrm}{m}$/Al 3N03(core 80${\mu}{\textrm}{m}$)/Al 4343(filler 10${\mu}{\textrm}{m}$) clad sheet which is recently developed as brazing sheet materials for automotive condensers was fabricated by castinglongrightarrowhot rollinglongrightarrowcold rollinglongrightarrowintermediate annealing(IA)longrightarrowfinal cold rolling(CR). and the effect of IA/CR conditions on microstructure and sagging resistance were investigated the sheet which were fabricated by optimum conditions (IA'ed at 42$0^{\circ}C$ followed by CR'ed to 20~45%) showed good sagging resistance because the core obtained a coarsely recrystallized grain structure during brazing and consequently inhibited filled alloy penetration into the core.

  • PDF

냉간 압연용 Wo가 Roll의 열충격 특성 (Thermal shock characteristics of work roll for cold rolling mills)

  • 박영철;김일봉;전제영;조규섭
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
    • /
    • pp.252-261
    • /
    • 1999
  • The troubles such as slipping, pinching and other behaviors in the service of cold rolling mills often induce thermal shock crack on the surface of work roll, and considerably reduce their service lives. In order to evaluate thermal shock resistibility we use thermal shock tester generating frictional heat caused by a rotating disc contacting with test specimens. Thermal shock produces two heat affected layers below the roll surface, one is rehardened layer and the other is succeeding tempered layer. The maximum depth of crack occurred in a thermal shocked area is a criterion for the thermal shock resistibility. This paper describes on the investigation to the influence of hardness and residual stress.

  • PDF

연속냉간압연에서의 압하력 예측을 위한 모델 개발에 관한 연구 (A Study on Development of Model for Prediction of Rolling Force in Tandem Cold Rolling Mill)

  • 손준식
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
    • /
    • pp.491-496
    • /
    • 2000
  • In the tandem cold rolling mill, the quality is very important and requirements for thickness accuracy become more strict. Howerver, the mathematical model for prediction of rolling force was not considered an elastic deformation at the entry and delivery side of the contacted area between the worked roll and rolling strip so that where was so difficult to control of the thickness. To overcome this problem, the mathematical model included an elastic deformation of strip has been developed and applied to the field in order to predict the rolling force. The simulated results showed that the effect of elastic recovery should be included the model, even f the effect of elastic compression was not important.

  • PDF

Permalloy 판재의 자기적 성질에 미치는 냉간 압연율의 영향 (Effect of cold reduction on the magnetic properties of the permalloy steel sheet)

  • 최성조;김영희
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 1988년도 춘계학술대회 논문집
    • /
    • pp.46-48
    • /
    • 1988
  • The effect of cold reduction ratio on magnetic properties of 45% Ni-Fe permalloy was studied. To know the relationship between the crystal orientation and the magnetic properties, the pole figure was measured by X-ray diffraction method. In the case of single rolled reduction, the coercive force decreased with cold reduction ratio monotonically, but the maximum permeability, induction and squreness increased drastically. In the case of double rolled reduction (total reduction ratio is 90%), the saturation and residual induction increased slightly with secondary reduction ratio, but the maximum permeability and the coercive force had the maximum and the minimum value at the 50/50% reduction ratio respectively. And strong {100} <100> pole was developed by increasing the cold reduction ratio.

  • PDF

연속냉간압연의 두께제어 성능향상에 관한 연구 (A Study on Improvement of Performance of Thickness Control in Tandem Cold Rolling Mill)

  • 손준식;김일수;권욱현;최승갑;박철재
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 제어로봇시스템학회 2000년도 제15차 학술회의논문집
    • /
    • pp.323-323
    • /
    • 2000
  • In the tandem cold wiling mill, the quality is very in portant, and requirements for thickness accuracy become more strict. However, the mathematical model for prediction of rolling force was not considered an elastic deformation at the entry and delivery side of the contacted area between the worked roll and rolling strip so that there was so difficult to control of the thickness. To overcome this problem, the mathematical model included an elastic deformation of strip has been developed and applied to the field in order to predict the rolling force. The simulated results showed that the end of elastic recovery should be included the model, even if the effect of elastic compression was not important.

  • PDF