• Proceedings of the KSME Conference
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• 2003.04a
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• pp.67-71
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• 2003

A hot press method was used to create the optimal fabrication condition for a Shape Memory Alloy(SMA) composite. The bonding strength between the matrix and the reinforcement within the SMA composite by the hot press method was more increased by cold rolling. In this study, the objective was to develop an on-line monitoring system in order to prevent the crack initiation and propagation by shape memory effect in SMA composite. Shape memory effect was used to prevent the SMA composite from crack propagation. For this system an optimal AE parameter should be determined according to the degree of damage and crack initiation. When the SMA composite was heated by the plate heater attached at the composite, the propagating cracks could be controlled by the compressive force of SMA.

• Journal of Institute of Control, Robotics and Systems
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• v.2 no.3
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• pp.134-141
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• 1996

In this paper, we formulate the mathematical model for a single-stand rolling mill and design control systems for the thickness control at the exit of roll stand and for the tension control of the strip in the process. We propose a thickness controller based on the Internal Model Control structure which can be an effective application when the frequency components of the thickness deviation of the entry strip are known and, show how it can be appropriately combined with BISRA AGC method for a precise thickness control while maintaining the robustness against the modeling error of the mill modulus. It is illustrated by simulations that the proposed thickness control method gives better performance than existing methods and has the robustness against the modeling error of the mill modulus as well.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.13 no.4
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• pp.44-55
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• 2004

In order to meet the requirement for higher thickness accuracy in tandem cold rolling processes, it is strongly necessary to have good performance in control units. To meet this requirement, this paper suggested an output regulating control system with a roll-eccentricity estimator for each rolling stand of tandem cold mills. Considering entry thickness variation and roll eccentricity simultaneously as the major disturbances, a synthesis of multivariable control systems was presented based on H$\infty$ control theory, which could reflect the knowledge of input direction and spectrum of disturbance signals on design. Then, to effectively reject roll eccentricity, a weight function having some poles on the imaginary axis was introduced. This lead to a non-standard H$\infty$ control problem, and the design procedures for solving this problem were analytically presented. The effectiveness of the proposed control method was evaluated through computer simulations and compared to that of the conventional linear quardratic control and feedforward control methods for roll eccentricity.

• Journal of the KSME
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• v.31 no.4
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• pp.389-400
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• 1991

압정가공은 열간압정과 냉간압정으로 크게 나눌 수 있으며, 압정기와 피압정재의 종류에 따라 서도 분류한다. 열간압정에서는 알루미늄과 알루미늄합금을 제외하고는 종래에 오직 물만이 냉각겸 윤활제로 사용되어 왔다. 그러나 근년에 와서 열간압정에서도 윤활유를 사용하게 됨으 로서 롤(roll)의 수명연장, 전력소비량의 저감 및 사상(finishing) 강판의 표면품질향상등에 극히 유효하다는 것을 인식하게 되었다. 한편 냉각압정에서는 압정유를 사용해 온 것이 100년 가까이 되는 역사가 있고, 특히 과거 십 수년간에는 상당히 광범위하게 연구가 이루어져서, 많은 실적을 갖게 되었다. 예컨대, 석도원판으로 대표되는 박판압정에 있어서는 고속고압하에서 판의 형상 및 표면정쟁성 향상은 물론이고 저온(에너지 절감, 작업성 개선) 저농도사용(원단위감소)이 이루어 지고, 나아가 장수명(액의 오염이 적은 것)의 압정유가 개발되었다. 또한 마대강 압정에 있어 서는 고윤활이면서도 ECL(electric cleaning line)의 성략도 가능한 압정유 즉 밀크린시트(mill clean sheet) 압정유의 연구도 활발히 진행되고 있다. 압정유의 역할을 살펴보면 열간 또는 냉 간을 불문하고, 롤과 재료간의 감마작용이 주가 되지만 기타 실용적으로는 (1)냉각성 (2)판의 끝맺음(finishing)성 (3)선정선 (4)방장성,비부식성 (5) 내노화성 (6) 오일.스테인(oil stain) (7) 급 유성 (8)액관리성 (9)비수처리성 10) 안전위생 (11)경제성 등을 열거할 수 있다.

• Journal of the Korean Society for Precision Engineering
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• v.13 no.5
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• pp.67-73
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• 1996

The necessity for more accurate automatic flatness control(AFC) system has increased of customers' requirement for cold rolled steel sheet. Therefore, many cold rolling mills replaced its AFC system with a measuring roll of the contact type form the non-contact type. In this paper. The performance of AFC system of contact type has been investigated under industrial conditions. It has two kinds of actuator: roll bender, spot cooling system. The test results are as follows: The more strip thickness is thick, the smaller the I value, and the more it is thin, the bigger the I value. And a complex distribution of strip tension was controlled, for example, not only a pocket wave but also a simple center wave and edge wave. Because the tension deviation is larger at acceler- ation speed and decelerationspeed than steady speed, AFC system of contact type is better to adopt over 50m/mim. AFC system reduces rapidly large flatness deviation. The maximum I value of strip has been decreased to 13 I, and sticker, defects caused by poor flatness, have been decreased about 60%.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.05a
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• pp.428-432
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• 2010

A study on the forming characteristics of outer shell structure for thrust chamber nozzle extension has been performed. In order to identify anisotropy of cold rolled sheet metal, three types of tensile specimens according to the direction to the sheet rolling axis were prepared and tested, and Landford's values were obtained using the results and applied to structural analysis. Forming characteristics of the outer shell structure of the nozzle extension are investigated through manufacturing and forming of the full scale outer shell structures, and strain values obtained by the forming processes are compared to the numerical analysis results. The results obtained by this study will be utilized to design forming tools and processes for manufacturing other outer shell structures which have a bigger expansion area ratio.