• Title/Summary/Keyword: 내구모드

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Analysis on the Effect of Driving Condition in PEM Fuel Cell Durability (자동차용 연료전지의 운전환경에 따른 내구성 분석)

  • Yoo, Seung-Eul;Goo, Young-Mo;Kim, Myoung-Hwan;Son, Ik-Jae;Yoon, Jong-Jin;Oh, Seung-Chan
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.161-164
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    • 2007
  • 연료전지의 상용화 시점에 이르러 내구성에 대한 기술 확보가 점점 더 부각되고 있다. 현재 연료전지의 내구성을 감소시키는 1차적인 요인은 핵심부품인 촉매, 전해질막, MEA(Membrane & Electrode Assembly) 등에 의한 것이며 2차적인 요인은 운전 시스템 및 환경 등에 의해 결정되어진다. 특히, 연료전지자동차는 이동용, 가정용, 발전용에 비하여 부하변동이 극심한 조건에서 운전되기 때문에 연료전지 시스템의 내구성 확보에 많은 제어기술이 요구된다. 본 연구에서는 연료전지자동차 운전조건(Driving mode)을 부하변동 기준에 의한 고전류, 중전류, 저전류의 3가지 모드로 분류하였다. 각각의 운전조건에서 일정 cycle마다 성능곡선을 측정하여 10만 cycle 이상의 반복운전을 수행하였으며 측정된 성능곡선을 empirical equation에 적용하여 시간에 따른 overvoltage 인자에 대한 분석을 하였다. 운전시간이 증가함에 따라 고전류 모드의 경우 activation overvoltage 인자 중 current density loss가 증가하여 OCV가 급격히 감소하였으나 내구성은 저전류 모드에 비하여 높게 나타났다. 저전류 모드의 경우 고전류 모드와 상반된 결과를 보였으며 성능감소요인은 activation 및 ohmic overvoltage의 점차적인 증가에 의한 것으로 분석되었다.

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Study on Durability Performance Evaluation of Retarder Parts in Testing Mode for Heavy-duty Vehicle (중대형차량 리타더 단품 내구성 평가를 위한 내구시험모드 개발에 관한 연구)

  • Seo, Dongchoon;Lee, Iksung;Ko, Sangchul;Cho, Sanghyun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.6
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    • pp.575-582
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    • 2015
  • The Durability cycle is very important for the success of vehicle testing to evaluate Retarder. The purpose of this study is to develop the durability mode on performance evaluation of retarder. Commercial vehicles are equipped with an auxiliary braking device in order to increase safety. A typical device for retarder depends heavily on imports. Domestic development has now become an urgent task. But, No state has an evaluation method for performance evaluation of the auxiliary braking device. We presented the durability test mode for the performance evaluation of the retarder was verified experimentally.

Durability Evaluation of Gangway Ring for the Articulated Bogie of High speed Railway Vehicle (고속철도차량 관절대차 갱웨이 링의 내구성 평가)

  • Kang, Gil-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.5
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    • pp.66-72
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    • 2019
  • To improve ride quality and running stability of high speed train(HST), it is important that connection between coaches adopts the articulated bogies by using a gangway ring, unlike the conventional independent bogies assembled with car bodies. Although the gangway ring should be ensured absolute safety against passenger movement between coaches during train operation, there is still a lack of quantitative durability criteria of that. Therefore, in order to improve the passenger safety of HST, it is important to study the test requirements on durability evaluation for the ring. In this study, seven mixed loading cases were derived from the triaxial loading(vertical/lateral/longitudinal) modes. The safety factor of each component is at least 2.4 or more from the results of the finite element analysis. In addition, fatigue safety was evaluated through durability analysis from the viewpoint of strain-life design. Durability tests for the gangway ring carried out a total of 10 million cycles in 4 phases load conditions. After the durability test, the defect of each component was investigated using nondestructive testing techniques.

Study on durability test method for improvement of door trim grip handle friction noise (도어트림 그립핸들 마찰이음 근본개선을 위한 내구 시험법 개발 및 개선연구)

  • Kim, Jongsoo;Na, Hyunghyun;Cho, Youngbin
    • The Journal of the Acoustical Society of Korea
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    • v.37 no.4
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    • pp.233-241
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    • 2018
  • In this paper, we develop a durability test method that can verify the noise caused by the repeated load on the door trim grip handle. The test method was developed in consideration of the load mode and durability test cycle applied to the grip handle. In order to verify the validity of the method, we demonstrated the door trim grip handle noise that occurred in the field claim with the product in the early stage of mass production through the developed test method. Finally, It is used to detect and improve the noise of subsequent development products through the currently developed test method.

Damage Evaluation of Offshore Jacket Structure (해양플랜트 자켓 구조물의 손상평가)

  • Park, Soo-Yong;Kim, Eun-Hye;Jeon, Yong-Hwan;Kim, Han-Sam
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2011.04a
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    • pp.195-198
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    • 2011
  • 석유 및 천연가스 생산에 사용되는 고정식 해양플랜트에는 자켓 구조물이 가장 많이 사용되고 있다. 생산에 사용되는 자켓 구조물은 풍하중이나 파랑하중에 의해 인명의 피해 없이 변위 및 응력에 대해 안전해야 한다. 그러나 1940년대 후반부터 사용되어 온 자켓 구조물은 피로하중, 노후화로 인해 내구성에 문제가 생기고 있다. 본 논문에서는 자켓 구조물의 안전성을 검토하기 위해 모드형상을 이용하여 자켓 구조물의 손상 위치를 탐색하는 방법을 제시한다. 제시한 손상탐지기법의 효용성을 입증하기 위해 자켓 구조물의 유한요소모델에 임의의 손상을 모사하였다. 유한요소모델의 손상 전 모드형상과 손상 후 모드형상의 모달 변형에너지의 변화를 이용하여 손상 지수를 유도하고 유도한 손상지수를 사용하여 손상이 있는 부재와 손상이 없는 부재를 분류하였다. 연구 결과 손상지수가 '0'인 부재를 제외한 나머지 부재 모두 본 연구에서 제시한 손상탐지기법으로 손상 부재를 판별할 수 있었다.

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방염도료의 신뢰성 평가법 개발

  • Choe, Jeong-Jin;Park, Yun-Mi
    • Proceedings of the Korea Institute of Fire Science and Engineering Conference
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    • 2013.04a
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    • pp.84-85
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    • 2013
  • 방염제품의 내구신뢰성은 국민의 화재 안전성 확보를 위한 필수 불가결의 요소로 이들 제품의 내구성능 예측은 방염성능의 지속적 유지를 위한 방염시설물 유지 관리 측면에서도 상당히 중요하다. 본 논문에서는 방염도료의 내구신뢰성 예측 및 확보를 위한 방염도료 가속수명법에 관한 연구로써, 방염도료의 고장 원인분석을 진행하였으며, 현장시험 및 현장 모사 실내 가속촉진시험을 진행하였다. 실내 가속촉진시험은 방염도료의 현장 주고장모드인 온 습도 사이클 시험으로 진행하였으며, 시험 척도로서 화학발광을 분석하여 적용하였으며 현장 데이터와 실내 촉진데이터와의 상관성 규명을 위하여 Mitab 등의 통계적 기법을 이용하여 고장유형 및 상관성을 규명하였다.

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Virtual Fatigue Analysis of a Small-sized Military Truck Considering Actual Driving Modes (실 주행조건을 고려한 군용 소형트럭의 가상 내구해석)

  • Suh, Kwon-Hee;Lim, Hyeon-Bin;Song, Bu-Geun;Ahn, Chang-Soon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.4
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    • pp.120-127
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    • 2008
  • A military vehicle undergoes normal to extreme driving conditions, which consequently induce the fatigue and fracture of cabin and frame. So, it is important to estimate the fatigue life of two components at an initial design stage. In this paper, Modal Superposition Method(MSM) was applied to evaluate the durability performance of a small-sized military truck. For reliable durability analysis, a Virtual Test Lab(VTL) Model was established by correlation with experimental results. These data were extracted from actual driving test, modal test, and SPMD(Suspension Parameter Measuring Device) test. This process shows that Virtual Fatigue Analysis can be a useful approach in the development of military vehicles as well as commercial vehicles.

Fatigue Analysis of Rear Suspension Part Applying Multi-body Dynamics (다물체 동역학을 이용한 후륜 현가 부품의 내구해석)

  • Jeon, Seong Min;Cho, Byung-Kwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.10
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    • pp.1039-1044
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    • 2015
  • During the development of vehicles, durability tests are time consuming and costly. Recently, automobile companies have attempted to develop their own durability evaluation procedures by modifying and complementing . In this paper, we propose an integrated computer-aided engineering (CAE) method to evaluate the durability of a torsion beam axle (TBA). We compare this method with the standardized durability evaluation method used by an actual automobile company in order to determine the feasibility of this method. We compare the results with the test result data to enable us to estimate the reliability of the analysis results. In this study, we analyze the processes and results of the quasi-static fatigue analysis, and found improved methods and problems. Furthermore, we perform a thorough test using the requirements of the actual company. Based on the results, the structural analysis process in the quasi-static fatigue analysis method was superseded by the multi-body dynamics analysis process. Generally, this method is referred to as the resonance-fatigue analysis method.

Durability Evaluation of Gangway Connections for the High Speed Railway Vehicles (고속철도차량 갱웨이 통로연결막의 내구성 평가)

  • Kang, Gil-Hyun;Woo, Chang-Su;Kim, Chul-Su
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.8
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    • pp.4796-4801
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    • 2014
  • To increase the riding comfort and running stability of articulated type high speed railway vehicles(HSRV), it is important that the gangway connections for the passenger car satisfied fire safety, sound proof and durability under triaxial angular displacement (rolling/yawing/pitching) modes. On the other hand, a domestic test standard on the durability of the rubber components has not been determined. In this study, the fatigue life was predicted using the results of the nonlinear finite element analysis and the fatigue properties. Moreover, a fatigue rig test of the component was constructed to examine the durability.

A Study on Endurance Test Mode Generation of Powertrain System Using Multi-Objective Optimization (다목적 최적화 기법을 이용한 동력장치의 실차 내구시험모드 생성에 관한 연구)

  • Lee, Jeonghwan;Sung, Younghwa;Lee, Byoungyong
    • Journal of the Korea Institute of Military Science and Technology
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    • v.21 no.5
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    • pp.614-622
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    • 2018
  • Based on army operating road profile, the endurance test of military vehicle aims to reproduce the similar loading conditions with mixture of proving ground tracks. It is so called as endurance test mode and its optimal generation is important to meet high reliability of endurance test. In this paper, proving ground optimization is proposed to achieve a close match to the target profile. Several performance measures such as torque-revolution counts or transmission ratio for the powertrain system can be considered as one of the objective functions. However, the one-side optimal endurance test mode may give the poor solution in the whole system point of view. To incorporate several goals simultaneously, this paper employs multi-objective optimization technique to generate endurance test mode. One of the most widely used method, weighted-sum method is applied here and the case study is discussed.