• Title/Summary/Keyword: 기어트레인

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An Investigation on the Characteristics of Gear Trains of Wind turbines (풍력발전기용 기어트레인의 특성에 관한 연구)

  • Park, No-Gill;Lee, Hyoung-Woo
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.6
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    • pp.806-815
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    • 2010
  • Gear trains are combined with the planetary gear units and helical gear units. It is known that the combination type is decisive to the system performances of the transmissions. In this paper, within the commonly used range of the design requirements for medium and large scaled (1~8 MW) wind turbines, the transmission characteristics of the typical layouts of the gear train are investigated. According to the international standard by ANSI/AGMA/AWEA 6006-A03, the gear boxes are basically designed and compared with respect to the system lifes of 99% reliability, total weight, the power densities, overall diameter/length and the maximum stresses of the gear teeth. With these comparison works, the characteristics of the layouts of gear trains are discussed.

Vibration characteristics of power differential gear train for 2.5MW wind turbine (2.5MW 풍력발전기 동력분기식 기어트레인의 진동특성)

  • Kim, Jung Su;Park, No Gill;Lee, Hyoung Woo
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.3
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    • pp.253-261
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    • 2014
  • In this paper, vibration analysis of power differential gear train for 2.5MW wind turbine system is analyzed. which system is composed of two planetary gear set, one helical gear set and main shaft that connected by flange. Planetary gear set, helical gear set, main shaft are modeled in MASTA program and housing, torque arm, carrier, flange components are modeling by finite element method. Each models are combined by component mode superposition. To analysis of natural vibration characteristic about 2.5MW wind turbine gear train was performed and check about critical speed with wind load, mass unbalance, angle misalignment excitation frequency.

PSIM based Modeling of a Series-Parallel Hybrid Electric Vehicle Powertrain Using Planetary Gear (PSIM기반의 유성기어를 사용한 직병렬 혼합형 하이브리드 자동차의 파워트레인 모델링)

  • Bae, Taesuk;Lim, Deokyoung;Choi, Jaeho
    • Proceedings of the KIPE Conference
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    • 2011.11a
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    • pp.293-294
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    • 2011
  • 본 논문에서는 유성기어를 사용한 직병렬 혼합형 하이브리드 자동차(SPHEV)의 파워트레인 모델링과 하이브리드 자동차의 모드(전기자동차 모드(EV), 엔진 모드, 하이브리드 모드(HEV) 등등)변화에 따른 파워 분배 및 동특성 해석에 대하여 기술한다. 내연기관, 전동기, Energy Storage System(ESS)과 같은 구성요소들의 정격은 에너지 개념과 Electrical Peaking Hybrid(ELPH)를 이용하여 설계하였으며, 동특성 분석을 위하여 전력전자 분야 에서 널리 사용되고 있는 시뮬레이션 툴인 PSIM을 이용하여 모델링 하였다.

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Analysis of Powertrain Efficiency for Input Split Type Hybrid Electric Vehicle considering Planetary-gear Efficiency (유성기어 효율을 고려한 입력분기 기반 하이브리드 전기자동차의 동력전달 효율 해석)

  • Kim, Jeongmin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.5
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    • pp.508-514
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    • 2015
  • In this paper, the powertrain efficiency is analyzed for the input split type hybrid electric vehicle. For considering the powertrain loss, the power loss models of planetary gear and motor are applied. And, the mathematic equations of powertrain speed and torque are found by using the lever analogy. With the above models and equations, the powertrain efficiency is analyzed for the 0 to 180 km/h vehicle velocity range. From the analysis results, it is found that the transmission efficiency with the power loss of planetary gear is smaller maximum 2.1% than the transmission efficiency without the power loss of planetary gear.

Yaw Gearbox Design for 4MW Class Wind Turbine (4MW급 풍력발전기용 요 감속기 설계)

  • Lee, Hyoung-Woo;Kim, In-Hwan;Lee, Jae-Shin
    • Journal of Convergence for Information Technology
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    • v.12 no.2
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    • pp.142-148
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    • 2022
  • In this paper, the weight reduction design of the yaw gearbox for wind turbine was performed through the finite element analysis method, and the stability was checked by performing the critical speed analysis. The weight reduction product can improve engine efficiency, save parts materials, and earn economic benefits. The yaw gearbox is lightweighted with the goal of achieving a safety rate of 1.3 or higher for wind turbine as indicated by IEC61400-1. In order to reduce the weight of the carrier, a topology optimization method was performed. The safety factor was verified by performing finite element analysis on the carrier. In addition, the housing and carrier were modeled using the finite element method, and the gear train was modeled using MASTA. For the yaw gearbox, the housing and carrier FE model and the gear train model were connected by the partial structural synthesis method to perform the rotational vibration analysis. Vibration excitation sources are mass unbalance and gear mesh frrequemcy, and as a result of the critical speed analysis, it was found that there was no resonance within the operating speed range.

Strength Analysis of Complex Gear Train for Transmission of 21-Ton Grade Wheel Excavator (21톤급 휠 굴착기용 트랜스미션의 기어 트레인에 대한 강도 해석)

  • Lee, JunHee;Bae, MyungHo;Cho, YonSang
    • Tribology and Lubricants
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    • v.38 no.5
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    • pp.179-184
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    • 2022
  • The power train of transmission for 21-ton grade wheel excavator makes use of a complex gear train composed of a planetary and helical gear system to drive the wheel excavator by transmitting power to the axle. The complex gear train with a shift mode is an important part of the transmission because of strength problems in an extreme environment. To calculate the specifications of the complex gear train and analyze the gear bending and compressive stresses of the complex gear train, this study analyzes gear bending and compressive stresses accurately for the optimal design of the complex gear train with respect to cost and reliability. In this article, the gear bending and compressive stresses of the complex gear train are calculated using the Lewes and Hertz equation. Evaluating the results with the data of the allowable bending and compressive stress from the stress and number of cycles curves of the gears verified the calculated specifications of the complex gear train. A computer structure analysis is performed with the 3D model of the planetary and helical gears to analyze the structure strength of the complex gear train. The results demonstrate that the durability and strength of the complex gear train are safe, because the safety factors of the bending and compressive stresses are more than 1.0.

Analysis of Agricultural Working Load Experiments for Reduction Gear Ratio Design of an Electric Tractor Powertrain (전기구동 파워트레인의 감속기어비 설계를 위한 농용 트랙터의 작업 부하 분석)

  • Kim, Jung-Yun;Park, Yeong-Il
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.5
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    • pp.138-144
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    • 2012
  • Recent environmental issues such as exhaust gas and greenhouse effect make the agricultural machinery market takes into account the hybrid and electric propulsion technology used in automotive engineering. Generally the agricultural machinery, particularly an agricultural tractor, needs large load capacity and long continuous operating time comparing with conventional vehicles. In case of a pure electric tractor, it is necessary for considering large capacity batteries and long charging time. Therefore we take an AER extended PHEV (All Electric Range extended Plug-in Hybrid Electric Vehicle) power transmission system in developing an electric tractor in this study. First we propose a PHEV powertrain structure in order to substitute the conventional diesel engine equipped tractor. And we performed the road tests using a conventional mechanical tractor with various load conditions, which were classified and statistically treated real agricultural works. The test results were analysed with respect to the power characteristics of the power source. Finally using the test result, we designed two-stepped reduction gear ratios in the proposed an electric tractor powertrain for carrying out typical agricultural works.

The analysis of drag in the multi-clutch, Design proposal (다판 클러치의 Drag 분석, 설계 제안)

  • 곽희성;김정훈;정삼석;강영선;남상일
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2003.07a
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    • pp.134-139
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    • 2003
  • 오늘날 산업용 차량은 대부분 유압식 클러치를 채택하여 사용하고 있다 유압식 클러치는 운전자가 손쉽게 엔진으로부터 동력을 바퀴까지 전달 또는 차단하는 기능을 갖고 있기 때문이다. 차량속도에 대한 운전자의 다양한 요구는 다수의 변속 단수를 갖는 기어트레인이나 연속가변식 변속기(CVT) 원하고 있다. 그 중에 기어단을 단속하는 클러치는 엔진의 회전력과 차량 관성력을 효과적으로 연결 또는 차단을 위해 다수의 마찰판과 유체압력을 이용하여 작동된다. 유압식 클러치는 동작방식에 따라서 유체압력이 작동하면 동력을 전달하는 POSITIVE방식과 자체 탄성 스프링력에 의해서 동력을 전달하는 NEGATIVE방식이 있다. POSITIVE방식 유압식 클러치는 동력전달시 어큐뮬레이터를 이용하여 충격을 줄이고, 부하 변동시 승차감각을 향상할 수 있는 장점이 있다 TRX500 트랙터에 사용되는 유압식 클러치는 POSITIVE방식을 채택하고 있다. (중략)

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Optimum Shape Design of Gearbox Housing for 5MW Wind Turbines (5MW급 풍력발전기용 기어박스 하우징의 형상 최적설계)

  • Jeong, Ki-Yong;Lee, Dae-Yeon;Choi, Eun-Ho;Cho, Jin-Rea;Lim, O-Kaung
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.25 no.3
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    • pp.237-243
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    • 2012
  • The thickness optimization of the gearbox housing for 5MW wind turbine is carried out with the help of the efficient structure analysis model and the approximation model of objective function. Wind turbine gearbox is a complex structural system composed of a number of gear trains, shafts, bearing and gearbox housing, requiring a tremendous number of elements for the structural analysis and design. In this paper, an effective analysis and design model considering the tooth stiffness of helical gears is proposed. It enables to significantly reduce the total element number and the analysis time. Through the numerical optimization of housing thickness making use of the effective gearbox model and the approximate model of objective function, the total weight of the gearbox housing is minimized. It has been observed from the numerical experiment that the approximation model is reliable and the optimization result is acceptable and verified analysis.