• Title/Summary/Keyword: 기어설계

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Tooth Profile Design of an Oval Gear According to the Curvature of the Pitch Curve (오벌기어의 피치곡선 곡률에 따른 치형 설계)

  • Lee, Sung-Chul
    • Tribology and Lubricants
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    • v.28 no.1
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    • pp.27-32
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    • 2012
  • Oval gears are typical kinds of non-circular gears and are widely used in flow meters. This paper presents a tooth profile design of an oval gear according to the curvature of the pitch curve. The length of the pitch oval is divided by the number of teeth and the curvature of the divided points is obtained. The tooth profile is designed on the circle of the curvature as if it is the pitch circle of a gear. The teeth of the oval gear have the same module and pressure angle, but the pitch circle of each tooth differs in size. Thus, the teeth on the divided points of the pitch oval are different in shape. This type of oval gear will improve the meshing properties.

Study on Design Characteristics of Gearbox for Wind Turbine Considering the Type of Gear Train (기어열의 형태를 고려한 중대형 풍력 발전기용 기어박스의 설계 특성 연구)

  • Lee, Ki-Hun;Park, Jae-Hee;Lee, Geun-Ho;Nam, Yong-Yun
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.387-390
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    • 2007
  • The gearbox for wind turbine have been increased the size by the wind turbine is needed to produce bigger power. The optimal sizing for gearbox is demanded because of limited space on the nacelle. The volume and weight for the gearbox are influenced especially for size of it. Therefore, the purpose of this study investigates the design characteristics considering types of gear train structure for optimizing the volume and weight of the gearbox.

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Design of Worm Gear for CVVL Paired with ZK Worm and Involute Helical Gear (ZK 웜과 인볼류트 헬리컬기어로 결합된 CVVL용 웜기어 설계)

  • Sohn, Jonghyeon;Park, Nogill;Oh, Chunghan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.1
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    • pp.77-84
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    • 2014
  • The worm gear is used in the motor drive system of automotive CVVL because of its compactness and self-locking ability. A ZK worm and an involute helical gear can be meshed in order to reduce production cost. However, the gearing is not suitable for the reliability and the NVH problem. To improve the dynamic performances, an optimal design process is considered. The transmission error is calculated theoretically and minimized with the several gear design parameters. An inequality condition such as the teeth interference elimination is added.

Development of Spur Gear Design Software using Tooth Profile Modification (치형수정 기술을 이용한 스퍼기어설계 소프트웨어의 개발)

  • Kim, Tae-Wan;Hwang, Jin-Yeong;Jo, Yong-Ju
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.202-211
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    • 2002
  • The basic concept of 'tooth profile modification' to change a part of the involute profile to reduce the load in that area and appropriate profile modifications can help gears to run quietly and resist scoring, pitting and tooth breakage. In this study, the modification of tooth profile to make a smooth transmission of the normal loads in spur gears has been developed. The modified tooth profile has been determined by the total deflection at contact points. We use the AGMA Standard to design basic gear profile. We also developed a gear design program using tooth profile modification.

Planet Bearing Design of Slewing Planetary Gearbox (선회용 유성 기어박스의 유성기어 베어링 설계)

  • Park, Young-Jun;Lee, Geun-Ho;Song, Jin-Seop;Nam, Yong-Yun;Park, Sung-Ha
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.2
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    • pp.316-323
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    • 2012
  • In order to meet the service life of planetary gearbox, a planet bearing, well known as the component with the highest failure rate, is designed. To predict the bearing fatigue life, ISO standard(ISO/TS 16281) is used, and the design parameters of the bearing are optimized using a parametric method. The whole planetary gearbox model is developed using a commercial software to calculate loads acting on planet bearings accurately. The results state that the designed bearings are satisfied with the life of 15,000hours, and the bearings that consist of 22rollers of 58mm have 1.6times longer life and better load sharing relatively than 22rollers of 28.5mm. Also, the increase in preload of taper roller bearings on the output pinion shaft prolongs the life of planet bearings regardless of roller's length.

Development of Non-Contact Conveyor for Clean Process by Applying Magnet Gears (비접촉형 마그넷기어를 적용한 클린 반송장치의 개발)

  • Oh, Young-Jin;Lho, Tae-Jung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.10
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    • pp.3633-3640
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    • 2010
  • For a development of non-contact magnet gear which is magnetized as a helical shape, a method of 3-dimensional FEM analysis is used. An elementary technique required for magnetic property analysis and parts design about magnet gear is ensured. In order to test a performance of clean conveyor and turning device which is composed with magnet gear, a clean class 10 environment booth is used for a trial test. It is verified that the magnet conveyor can be acceptable under a condition of clean class 10 by a result of trial test about transfer speed, maximum torque permission, cleanness, maximum transfer weight, existence of hunting and degree of noise.

Development of an End-Effector for Cucumber Robotic Harvester (오이 로봇 수확용 엔드이펙터 개발)

  • 민병로;문정환;이대원
    • Journal of Bio-Environment Control
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    • v.12 no.2
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    • pp.63-67
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    • 2003
  • Cucumber fruits requires a lot of labor to harvest in time in Korea, since the fruits are cut and grabbed by hand. In this study, we developed an end-effector for robotic harvester of cucumber fruits. Its development involved the integration of an end-effector system with a PC compatible, DC motors, and a motor controller board. Software, written in Pic-basic, combined the functions of motor control with various circumstances. Cucumber's properties were measured and analyzed for precision of the end-effector. The results were similar to those of other vegetables. Properties including hardness of cucumber fruits were used as basic data for development of a harvester.

Prediction of Transmission Error Using Dynamic Analysis of a Helical Gear (헬리컬기어의 동적해석을 통한 전달오차 예측)

  • Lee, Jeongseok;Yoon, Moonyoung;Boo, Kwangsuk;Kim, Heungseob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.12
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    • pp.1005-1011
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    • 2016
  • The fundamental reason for gear noise is transmission error. Transmission error occurs because of STE (static transmission error) and DTE (dynamic transmission error), while a pair of gears is meshing. These errors are generated by the deflection of the teeth and the friction on the surface of the teeth. In addition, the vibration generated by transmission error leads to excited bearings. The bearings support the shafts, and the noise is radiated after exciting the gear casing. The analysis of the contact stress in helical gear tooth flanks indicates that it is due to impact loading, such as the sudden engagement and disengagement of a gear. Stress analysis is performed for different roll positions, in order to determine the most critical roll angle. Dynamic analysis is performed on this critical roll position, in order to evaluate variation in stresses and tooth contact force, with respect to time. In this study, transmission error analysis was implemented on a spur and helical gear with involute geometry and a modified geometry profile. In addition, in order to evaluate the intensity of impact due to sudden engagement and significant backlash, the impact factor was calculated using the finite element analysis results of static and dynamic maximum bending stresses.

Convergent Study by the Structural Durability Analysis of Landing Gear (랜딩기어의 구조적 내구성 해석에 의한 융합 연구)

  • Oh, Bum-Suk;Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.11 no.6
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    • pp.191-196
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    • 2020
  • In this study, the durability was analyzed as the models with three shapes depending on the length of the landing gear. Overall, the upper part of the landing gear produced a greater amount of deformation, but the equivalent stress was shown to be high in the upper part just above the lower part. Model 3 shows that the maximum equivalent stress is more than 4 times and the maximum total deformation is more than 24 times compared to model 2. Model 3 showed that the damage could occur beyond the yield stress at the lower end. Model 2 with the upper part longer than the lower part showed the lowest equivalent stress and total deformation among the three models. Therefore, from a structural standpoint, it was shown that model 2 was the most durable at landing and model 3 was the most degraded in terms of durability. The design and analysis results of this study can be effectively applied at grasping the structural durability of landing gear. By applying the structural durability analysis of landing gear, this paper is seen as the convergence study that conforms to aesthetic design.

A Study on the Clutch Damper Design Technique (클러치 댐퍼 설계 기법 연구)

  • 안병민;장일도;최은오;홍동표;정태진
    • Journal of KSNVE
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    • v.7 no.6
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    • pp.1031-1037
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    • 1997
  • The main torsional vibration source of the driveline is the fluctuation of the engine torque. The gear rattle is generated by an impact in the backlash due to this torsional vibration. Optimization of the clutch torsional characteristic is one of the effective methods to reduce the idle gear rattle. Many researches have been reported on this problem but only few of them give sufficient consideration to the detail clutch modeling and clutch design parameters (stiffness, hysteresis torque, preload, first stage length). This paper pays attention to the gear impact mechanism and clutch design parameters to reduce the idle gear rattle with computer simulation.

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