• 제목/요약/키워드: 기어가공

검색결과 214건 처리시간 0.023초

항공기용 2단 차동 GRA 개발 (Development of Aircraft 2-Stage Differential GRA)

  • 이강희;임대진;이선홍;박슬기;최진호
    • 한국기계가공학회지
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    • 제15권6호
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    • pp.115-121
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    • 2016
  • The aircraft flight control system controls an aircraft's direction and flying attitude, and actuators are key components of control systems. Actuators can be classified as Geared Rotary Actuator (GRA) and Ball Screw Actuator (BSA). GRA is used in mid-sized aircraft, and BSA is used in larger aircraft. A two-stage differential GRA model was suggested in this paper, and structural analysis and performance tests were performed. According to the analysis and experiment, the stiffness of the two-stage differential GRA was 17.57% higher than that of the conventional GRA, and the structural safety was improved.

스파이럴과 스트레이트 베벨기어 가공 시 비용 및 생산성 비교연구 (Comparative Study of the Manufacturing Cost and Productivity of Spiral and Straight Bevel Gear)

  • 박창섭;양완석;김수진
    • 한국생산제조학회지
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    • 제22권2호
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    • pp.275-280
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    • 2013
  • The tractor front axle has the lower standard for noise and vibration relatively and it increase the possibility to develop of the alternative straight bevel gear of the expensive spiral bevel gear. The purpose of this paper is to compare of the spiral vs. the straight bevel gear manufacturing process. The manufacturing cost and productivity are compared after the spiral bevel gear of the tractor front axle is replaced of to the straight bevel gear. If spiral bevel gear is replaced to straight bevel gear, the cost is reduce 4.6% and productivity is increase 18%.

트랙터용 고속 미드 모어 개발(II) (Development of High Speed mid-Mower for Tractor (II))

  • 김삼희;김해지
    • 한국기계가공학회지
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    • 제15권5호
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    • pp.80-85
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    • 2016
  • In recent years, work to improve the power of a tractor has been in development. This study, using the mid-PTO power of a compact tractor, attempted to develop a high-speed mid-mower by setting the rotation to more than 3,000 RPM designed/manufactured major components of the high speed mid-mower. The performance of high-speed mid-mower was evaluated by the precision of straight bevel gears, and durability, the noise of the gearbox, the gearbox internal temperature, the maximum rotation speed of the mid-mowers, and the grass cutting test. Through the performance test results, the maximum number of revolutions of the mid-mower was measured over 3,000RPM, the gearbox noise and gearbox internal temperature satisfied the performance requirements of a high speed mid-mower.

스퍼어기어의 단조에 관한 상계해석 (Upper Bound Analysis for Forging of Spur Gears)

  • 조해용;최재찬;최종웅
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1995년도 춘계학술대회논문집
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    • pp.41-53
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    • 1995
  • Forging of spur gears has been investigated by means of upper-bound method. The term forging means forging of spur gears with solid cylindrical billets, hollow billets with flat punch. Kinematically admissbile velocity field for forging of spur gears has been proposed in this study. The 1/2 pitch of spur gear has been divided into seven dieformation regions, wherein, an involute curve has been introduced to represent the shape of die profile. Especially neutral surface has been introduced intor forging of hollow gears from hollow billets. By using the kinematically admissible velocity field, the powder requirements and suitable conditions for forging fo spur gears were successfully calculated with numerical method. According to the analysis , the acceptable number of teeth for forging of spur gears is from 15 to 20.

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스퍼 기어 접촉 치면의 내부응력 해석 (Sub-surface Stress Analysis beneath the Contact Surface of Spur Gear Teeth)

  • 이광진;김형자
    • 한국기계가공학회지
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    • 제3권3호
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    • pp.64-70
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    • 2004
  • The sub-surface stress field beneath the spur gear's contact surface in lubricated condition has been analysed. The surface pressure was obtained by the elasto-hydrodynamic lubrication analysis using the accurate geometric clearances around the contact region of the teeth. The sub-surface stress field was calculated by using the Love's rectangular patch solution. The analysis results show that the sub-surface stress distribution is quite dependent on the surface pressure distribution. The pattern of sub-surface stress field is similar to that of the external load. The depth where the maximum effective stress occurs is not proportional to the intensity of the external load.

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자동차용 피니언 기어의 설계 형상에 따른 내구성 해석 (Durability Analysis due to Design Shape of Pinion Gear)

  • 최계광;조재웅
    • 한국기계가공학회지
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    • 제19권7호
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    • pp.16-21
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    • 2020
  • The structural analyses were conducted with three models of pinion gears connected to the rack gear which is driven by the steering axle at an automobile. Three models 1, 2 and 3 are designed as the different pinion gears due to the vehicle type. The lower the value of maximum stress, the better the durability of model. Model 3 has the best durability among three models. Models 1 and 2 are expected to require the adjustment in order to improve the durability better. By the utilization of this study result, it is thought to apply at designing the pinion gear with durability at the automobile.

링기어의 경계조건이 가공오차를 가지는 유성기어열의 정특성에 미치는 영향 (Influence of Ring Gear Boundary Conditions on the Static Characteristics of Epicyclic Gear Trains with Manufacturing Errors)

  • 천길정;오재국
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1775-1780
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    • 2003
  • A hybrid finite element analysis was used to analyze the influence of ring gear rim thickness and spline number on the static properties of an epicyclic gear system with manufacturing errors. Both of these parameters affected the bearing force and critical stress. The effect of changes in the rim thickness on the load sharing between the gears depended on the type of manufacturing error. Ring flexibility improved the load sharing between planetary gears only in systems with planet tooth thickness or planet tangential errors; for other types of error, ring flexibility worsened the load sharing. To improve load sharing, rim thickness and spline number should be controlled within a specific range. The effect of the ring gear boundary condition was more apparent in a system with errors than in a normal system.

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음향 방출법에 의한 공작기계 기어상자의 결함 검출 (Fault Detection of the Machine Tool Gearbox using Acoustic Emission Methodof)

  • 김종현;김원일
    • 한국기계가공학회지
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    • 제11권4호
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    • pp.154-159
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    • 2012
  • Condition monitoring(CM) is a method based on Non-destructive test(NDT). Therefore, recently many kind of NDT were applied for CM. Acoustic emission(AE) is widely used for the early detection of faults in rotating machinery in these days also. Because its sensitivity is higher than normal accelerometers and it can detect low energy vibration signals. A machine tool consist of many parts such as the bearings, gears, process tools, shaft, hydro-system, and so on. Condition of Every part is connected with product quality finally. To increase the quality of products, condition monitoring of the components of machine tool is done completely. Therefore, in this paper, acoustic emission method is used to detect a machine fault seeded in a gearbox. The AE signals is saved, and power spectrums and feature values, peak value, mean value, RMS, skewness, kurtosis and shape factor, were determined through Matlab.

전동차 감속기용 헬리컬 기어의 강도평가 (Stress Analysis of Helical Gear for a Railway Reducer)

  • 이슬;이동형;황석철;이권희
    • 한국기계가공학회지
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    • 제11권2호
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    • pp.55-59
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    • 2012
  • This study performs the bending and contact stress analyses for a pair of mating gears during rotation. The interested gears are used for a railway reducer. In general, the railway reducer needs high speed rotation, which leads to a large gear ratio. Thus, it is not easy to apply finite element method to investigate the strength performance, since the size of a gear is much larger than that of a pinion. In this study, the bending and contact stresses determined from FEM are compared with the values determined from the ISO code.

트랙터 트랜스미션용 후진 아이들 기어의 3D 프린팅 특성 (3D Printing Characteristics of Reverse Idle Gears for Tractor Transmissions)

  • 김해지
    • 한국기계가공학회지
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    • 제16권4호
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    • pp.1-8
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    • 2017
  • This paper concerns the possibility of 3D printing reverse idle gears for tractor transmission. For the purposes of this experiment, idle gears were manufactured using a SLA 3D printer, FDM 3D printer, and through machining. The accuracy of the idle gears produced in these three different ways were evaluated by the properties of their outer diameter, inner diameter, roundness, concentricity, parallelism, span, backlash, and gear grade. The tooth characteristics of the idle gears were evaluated by their profile, lead, and the pitch of the gears. The results of this experiment determined that the surface conditions created by the finishing process had a significant impact on the dimensional accuracy of the gears and the characteristics of their teeth.