• Asia-pacific Journal of Multimedia Services Convergent with Art, Humanities, and Sociology
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• v.8 no.9
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• pp.169-178
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• 2018

The ice machine is the machine for making ice. As most of the companies that manufactures and sells the ice machine are small and medium-sized companies, they have been they have been experiencing the trouble for the after-sales service after selling the machine. The difficulties of the after-sales service are mostly caused by unnecessary customer service requests of the purchaser, which eventually leads to the unnecessary expenditure of the seller and the purchaser. However, financially, the poor ice machine manufacturers want to reduce this cost as much as possible. Furthermore, even if they want to sell their products overseas, they are hesitating because of the after-sales service. For this reason, the companies making the ice machine need a system which checks the status of the ice machine and takes the proper actions without the visiting service. Therefore, this paper introduces the remote control and operational status monitoring systems which can monitor the status of the ice machine in the remote area and control it as needed. Through the developed system, the company manufacturing the ice machine and the manager of the ice machine can understand the current status of the ice machine and respond against the ice machine's trouble, immediately. In addition, it can be expected to have great effects on cost reduction because the maintenance and management after selling can be efficiently performed.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.39 no.12
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• pp.1275-1280
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• 2015

A large-sized exciter that vibrates a two-ton component is required to simulate the field operating conditions of a counterweight of an excavator. However, it is difficult for a small-medium sized company to obtain a large exciter for the life test of a counterweight which is an equivalent counterbalancing weight that balances a load. Therefore, in this study, we developed life test equipment for evaluating the reliability of construction machinery weighing about two tons. It simulates the field operating conditions using rotational vibrators consisting of electric motors. A failure analysis of the counterweight was also performed for the major components. Field data acquired from various sites were applied to the life test design of the counterweight. Finally, a zero-failure qualification test based on the accelerated life test was designed, and there was no failure during the test, which guarantees a life of $B_5$ 10,000 hours.

• Proceedings of the Korean Society for Agricultural Machinery Conference
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• 2017.04a
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• pp.151-151
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• 2017

본 연구는 인력을 이용한 품질검사를 수행하고 있는 현장에서 불량 및 품질에 대한 신뢰성이 떨어지고 있는 현상을 해소하기 위해 자동으로 평면도를 측정하고자 하였다. 설계는 Auto CAD를 이용하였다. 평면도 측정기의 크기는 가로${\times}$세로${\times}$높이를 $1000{\times}600{\times}1800mm$로 하였다. 프레임은 $60{\times}60$ 프로파일을 이용하였고 다른 구성 부품은 SUS304 재질을 이용하였다. 측정대상을 올려놓은 상태에서 녹색 버튼을 누루면 작동되도록 되어 있다. 그림 8은 측정결과를 나타낸 것이다. 측정기는 국내업체인 데바의 모델명 EA-20N의 Air Micrometer을 사용하였으며 측정핀의 위치는 조정이 가능하도록 하였다. 평면도 측정 중 설정치수와 같이 않으면 NG 명령과 함께 부저가 울리도록 프로그램하였다. 불량이 발생하면 그림 8과 같이 나타났다. 불량 측정을 위해 측정부의 결과 값이 나타나며 불량이 발생하면 어느 위치에서 불량이 발생했는지를 알 수 있도록 하였다. 또한 결과 값은 자동으로 저장되도록 하였다. 품질확보를 위해 100EA를 측정한 결과 0.00258, 0.00259, 0.00259, 0.00263, 0.00251, 0.00286, 0.00275의 평균값을 나타냈다. 측정값의 검증은 하이트게이지로 측정한 결과 0.002 이내의 결과를 나타냈다. 따라서 본 평면도 측정기를 이용한다면 생산성 향상이 가능하여 가격경쟁력이 있다고 판단된다.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.39 no.3
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• pp.337-345
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• 2015

High machining technology is needed for manufacturing jet engines for use in aircrafts. To reduce errors in the jet engine machining process, the machining companies of aircraft engines have introduced the CAM (computer-aided manufacturing) technology. However, to create a CAM model, the operator must manually conduct machining operations based on a CAD (computer-aided design) model, which can take several days or weeks. To solve this problem, this study proposes a method for automatically generating a CAM model for machining holes in the parts, using a CAD model. In this method, the features of the hole are recognized from the CAD model and translated into machining operations to be used with the CATIA program. Additionally, a prototype system was implemented and the proposed method was experimentally verified.

• Journal of Korean Society of Transportation
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• v.17 no.5
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• pp.43-55
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• 1999

The value of time in freight transportation describes the importance of goods during transport and shows the direction of efficient logistic management having inventory cost in transporting The value of time differs from class to class in freight transportation. It is due to the differences of shipper's willingness to Pay for time saving. In this research the value of time in intercity freight transportation of manufacturers in Korea was estimated as follows: first, the Perception factors which were the important criteria of shippers for choosing truck were sampled. second, the shippers were classified into three homogeneous classes. third, the value of time of each class was estimated by using multinominal logit model. The results of this research showed that the value of time in freight transportation was different from every class, that the shipper had to Pay 1,680 won for saving one hour Per each shipment, and that the inventory cost in transporting occupied 9.54% in the mean freight Price.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.19 no.8
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• pp.64-70
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• 2018

The development of weapon systems (or components) is hindered by the number of tests due to the limited development period and cost, which reduces the scale of accumulated data related to failures. Nevertheless, because a large amount of failure data and maintenance details during the operational period are managed by computerized data, the cause of failure of weapon systems (or components) can be analyzed using the data. On the other hand, analyzing the failure and maintenance details of various weapon systems is difficult because of the variation among groups and companies, and details of the cause of failure are described as unstructured text data. Fortunately, the recent developments of big data processing technology, machine learning algorithm, and improved HW computation ability have supported major research into various methods for processing the above unstructured data. In this paper, unstructured data related to the failure / maintenance of defense weapon systems (or components) is presented by applying doc2vec, a machine learning technique, to analyze the failure cases.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.40 no.5
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• pp.289-296
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• 2016

The availability of NMP, a solvent used in the manufacturing process of cathode material for lithium ion battery, depends on importation, and the price remains high because of the monopoly of BASF and ISP. For these reasons, most Lithium ion battery manufacturers reuse NMP after recovering it from the exhaust air in the drying process. In Korea, absorption method is mainly used for recovering NMP from the absorption tower using the hydrophilicity of NMP. However, this system has a few disadvantages, such as low purity (80％) of the recovered NMP and 100％ emission due to high water content of the treated gas. In this study, we develop a hybrid NMP recovery system by combining cooling condensation method with concentration method, by which it is possible to obtain an NMP recovery rate of 99.6％, and a high purity (96.1％) of the recovered NMP.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.34 no.7
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• pp.905-910
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• 2010

Exhaust manifolds are the first structures to be developed by hydroforming; mass production of exhaust manifolds by this method will be possible soon. This is obviously related with tight emission regulation induced by environmental problems commonly for both domestic and worldwide and standards, thus evoking its solution for domestic automakers. Compared to conventional cast products, thin-gauge tubular hydroformed exhaust manifold have superior features; for example, in the hydroformed exhaust manifold, gas decomposition during the cold-start period of the engine is reduced by lowering the heat sink, and manufacturing process is simplified since less welding is involved. The aim of this study is to develop a hydroformed exhaust manifold; the study deals with the components, the hydroforming process, and tool design of the manifolds. The performance of the exhaust system is evaluated by performing flow analysis, heat-transfer analysis, heat-stress analysis, and fatigue analysis by using a computer.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.40 no.8
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• pp.725-729
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• 2016

The regular inspection of vehicles that are in service in domestic country, i.e., vehicle safety and emission gas inspection have been forced by the korea transportation safety authority and a private servicing enterprise according to the vehicle administration law (1995). In the safety inspection process, which is developed by a compatible inspection system and method, every effort is made to increase the reliability of vehicle safety and the service quality, and to protecting national health. In this study, the reliability of the braking force inspection method in the current regular vehicle inspection was studied statistically by comparing the dynamic braking force inspection method with the static braking force inspection method. Further, the problems and characteristics of the current braking force inspection methods were analyzed. Form the results for the dynamic braking force inspection equipment (H), a mean correction factor (y=18.61+2.18x) was obtained for the axle braking force ratio according to vehicle entering velocity.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.38 no.8
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• pp.911-916
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• 2014

The leisure boat industry has the potential to become a high-value-added industry in the future. Recently, a study on Korean high-speed leisure boats for fishing was conducted. This study suggests a product configuration model-based shipbuilding cost estimation method for determining the type of leisure boat suitable for mass production, as part of a research for productivity improvement. The suggested estimation method based on the analysis of the leisure boat process and generic YWBS can calculate quantitative and concrete data. By using this method, the cost of building the catamaran-type design ship can be reduced by 17 times, compared to that of the monohull-type mother ship. This implies that the final design of the Korean high-speed leisure boat for fishing will have a competitive price at the actual production stage.