• Title/Summary/Keyword: 기계식 인젝터

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A Study on Spray Characteristics of Deteriorated Mechanical Injectors (노후 기계식 인젝터의 분무특성 연구)

  • Jeong, Minuk;Yu, Young Soo;Yang, Seungho;Choi, Minhoo;Park, Sungwook
    • Journal of ILASS-Korea
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    • v.26 no.3
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    • pp.111-119
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    • 2021
  • Deteriorated agricultural diesel engines using mechanical fuel injection systems have low fuel injection pressures. And they are not equipped with an exhaust gas abatement device, so it produces a lot of exhaust gas. Remanufactured used injectors can reduce emissions because spray characteristics are improved. In addition, remanufacturing is environmentally friendly and economical compared to producing new parts. For efficient injector remanufacturing, it is necessary to conduct a comparison experiment on the spray characteristics of an used mechanical injector and a new injector of the same model. In this study, the spray characteristics of the two injectors were compared by performing an injection quantity measurement and a spray visualization experiment. As a result, the used injector had a larger injection quantity, a shorter spray tip penetration, a wider spray angle and a smaller spray area than the new injector.

Effects of Hole Drilling Angle on Internal Flow of Gasoline Direct Injection Injector (Hole drilling angle이 가솔린 직접 분사식 인젝터의 내부 유동에 미치는 영향)

  • Kim, Huijun;Park, Sungwook
    • Journal of ILASS-Korea
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    • v.26 no.4
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    • pp.197-203
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    • 2021
  • In gasoline direct injection injectors, cavitation can be generated inside the hole because of their high injection pressure. In this paper, the effects of cavitation development in injector were investigated depending on the various hole drilling angles were investigated by a numerical method. In order to verify the internal flow model, injection rate and injection quantity of individual holes were measured. The BOSCH long tube method was used to measure the injection rate. As a result, even if the hole diameters were the same, the discharge coefficient differed by up to 10% depending on the hole angle. Moreover, if the hole drilling angle became greater than 30°, the area coefficient and the discharge coefficient decreased as the nozzle outlet was blocked due to cavitation.

An Experimental Study on the Waveform Analysis According to Troubles of Piezo Injector of CRDI Diesel Engine (CRDI 디젤엔진의 피에조 인젝터 불량에 따른 파형 분석에 관한 실험적 연구)

  • Yoo, Jong-Sik;Kim, Chul-Soo
    • Journal of the Korean Society of Mechanical Technology
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    • v.20 no.6
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    • pp.783-789
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    • 2018
  • This paper investigates the relationship of voltage and current waveform between normal piezo injector and deterioration abnormal piezo injector. The experimental methods using Pico oscilloscope and GDS scan tool are employed to measure current and voltage waveform and fuel pressure of piezo injector. The experiment is carried out during no-load condition. A summary of the important results are as follows. 1) In case of normal injector, the fluctuation of duration time of piezo injector was linearly and regularly decreased with increasing engine speed, but the that of deterioration piezo injector was irregularly decreased with increasing engine speed. 2) In main injection, the peak value of the current waveform of abnormal injector was larger than that of normal injector, the duration time of deteriorated abnormal injector was less than that of normal injector at 800rpm and 1500rpm, but the duration time of deteriorated abnormal injector was larger than that of normal injector at 2000rpm and 3000rpm. This irregularity appears to be caused by the deterioration of the injector.

A Study on the Fuel Behavior and Mixture Formation in the Early Injection Timing of GDI Injector (직분식 가솔린 인젝터의 흡입 행정 분사시의 연료 거동 및 혼합기 분포 특성에 관한 연구)

  • Lee, Chang-Hui;Lee, Gi-Hyeong;Bae, Jae-Il;Baek, Seung-Guk
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.8
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    • pp.1138-1144
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    • 2002
  • Recently GDI(Gasoline Direct Injection) engine is spot-lighted to achieve higher thermal efficiency under partial loads and better performance at full loads. To realize this system, it is essential to make both stratified combustion and homogeneous combustion. Spray pattern must be optimized according to injection timing because ambient pressure in combustion chamber is varied with crank angle. In this experimental study, two types of visualization system such as laser scattering method and schlieren method were developed to clarity the spray behavior during on intake stroke. As the ambient pressure increases, thepenetration length and spray angle show a tendancy to decrease due to rising resistance caused by the drag force of the ambient air. Distribution of injected fuel on intake stroke has a significant effect on homogeneous mixture in the cylinder. These results provide the information on macroscopic wall-wet growth in the cylinder and design factors for developing GDI injector.

Numerical Study on Combustion Charaterestics in a Constant Volume Combustor Having a Radical Injector (라디칼인젝터를 적용한 정적연소기의 연소특성에 관한 계산적 연구)

  • Jo, Sang-Mu;Jeon, Jae-Hyeuk;Jang, In-Sun;Jeong, Sung-Sik;Park, Kweon-Ha
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.9
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    • pp.1309-1316
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    • 2003
  • A premixed-compression-ignition engine has been studied to improve the efficiency and to decrease exhaust emissions. However those systems have some difficulties for controlling combustion process. Radical is an activated chemical species formed by a chemical chain reaction between reactant and product. When the chain reactions occur, the energy bond of species is broken easily by the released radicals. The combustion chamber of the premixed-compression-ingnition engine is consist of a main chamber with lean premixture and a subchamber with rich premixture. Those are connected by narrow cylinderical connections. With ignition start in the subchamber, many different kinds of radical is jetted into the main chamber. The premixed gas in main chamber is quickly burned up by the radical ignition in multi-pionts. In this paper, the combustion phenomena in a constant volume combustor having a radical injector are numerically analyzed. The some constants in the reaction rate equation are adjusted by the experimental results tested in the same geometrical chamber. The code is applied on the two combustors in a wide range of equivalence ratio. The results show that the burning time is much shorter in the combustor having radical injector.

Application of Fluorescence/Scattering Technique to the Measurement of Spray Droplet Size in GDI Injector (직접 분사식 가솔린 인젝터 분무의 입경 측정에 형광/산란광법의 적용)

  • Kwak, Soo-Min;Ryu, Kyeong-Hun;Choi, Bong-Seok;Kim, Duck-Jool
    • Proceedings of the KSME Conference
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    • 2000.11b
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    • pp.353-358
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    • 2000
  • To achieve the requirement for high fuel economy and low emissions, the research for GDI engines is recently very brisk in the whole world. This study was performed to measure distribution of average particle size in non-evaporating spray. The 2-D fluorescence/scattering images of fuel spray were captured simultaneously by visualization system composed of a laser sheet, a doubling prism, optical filters, and an ICCD camera. Using the ratio of the two light intensities, particle size distribution was obtained. The SMD measured by fluorescence/scattering technique was compared with it obtained by PDA. The experimental results show that the spray structure of GDI injector and temporal SMD distribution.

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A Study on Characteristics of Gas/Liquid Coaxial Sprays Under Varying Flow Conditions (분사조건에 따른 기체/액체 동축형 인젝터의 분무특성에 관한 연구)

  • Jeong, W.H.;Kim, D.;Im, J.H.;Yun, Y.
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.33 no.1
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    • pp.54-61
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    • 2005
  • Characteristics of sprays injected by gas/liquid coaxial atomizers operated at atmospheric pressure are studied using shadowgraph, mechanical patternator and PDPA. The gas-to- liquid momentum flux ratio(M) and the liquid Reynolds number(Re) are selected as key parameters in characteristics of gas/liquid coaxial sprays from the dimensional analysis. The properties of shear coaxial sprays are compared with those of swirl coaxial sprays through the macroscopic and microscopic analysis. Macroscopic similarities between shear and swirl coaxial sprays are revealed under flow conditions of high momentum flux ratio. Also, empirical correlations between the mean drop diameters(D32) and operating conditions of coaxial sprays are proposed in this paper.

Parameter Estimation and Modeling of HSDI Common-Rail Injector Using Feedforward Neural Network (앞먹임 신경회로망을 이용한 HSDI Common-Rail 인젝터의 파라미터 추정 및 모델링)

  • Yoon, Ma-Ru;Sunwoo, Myoung-Ho;Lee, Kang-Yoon;Lee, Seung-Jong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.8 s.227
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    • pp.984-988
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    • 2004
  • This study presents the process of the solenoid parameter estimation of an common-rail injector fer HSDI(High Speed Direct Injection) diesel engines. The EMF(Electromotive Force) and solenoid inductance are the major parameters for presenting the injector dynamics, and also these parameters are estimated by using a multi-layer feedforward artificial neural networks(ANN). The performances of parameter estimators are verified by the simulation with injector model. The feasibility of this methodology is closely examined through the simulation in the various operating points of injector. The simulation results have revealed that estimated parameters show favorable agreements with the common-rail injector model.

A Study on the Spray Chracteristics for a Gasoline Direct Injector by Using Entropy Analysis and PIV Methods (엔트로피 해석과 PIV를 이용한 직접 분사식 가솔린의 분무 특성에 관한 연구)

  • Woo, Young-Wan;Lee, Chang-Hee;Lee, Ki-Hyung;Lee, Chang-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.7
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    • pp.1047-1054
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    • 2002
  • To improve the fuel consumption and exhaust emission for gasoline engines, GDI(Gasoline Direct Injection) system was spotlighted to solve above requirements. Thus, many researchers have been studied to investigate the spray characteristics and the mixture formation of GDI injector. In this study, we tried to study the spray characteristics of a gasoline direct injector by using entropy analysis and PlV methods. The entropy analysis is based on the concept of statistical entropy, and it identifies the degree of homogeneity in the fuel concentration. The PlV method was adopted to determine the fluid dynamics information at the spray. From the applied results on a direct injection gasoline spray, we could find that the direct diffusion phenomena was a dominant factor in the formation of a homogeneous mixture at downstream of GDI spray especially under vaporizing ambient conditions, and mixing phenomena was also progressed by momentum exchange with induced air. In addition, the correlation between entropy and vorticity strength enabled to find their relation.

Humidification of Air Using Water Injector and Cyclonic Separator (관 내 삽입 인젝터와 사이클론을 이용한 공기 가습)

  • Kim, Beom-Jun;Kim, Sung-Il;Byun, Su-Young;Kim, Min-Soo;Kim, Hyun-Yoo;Kwon, Hyuck-Ryul
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.34 no.5
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    • pp.491-498
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    • 2010
  • Humidification of PEM fuel cells is necessary for enhancing their performance and lifetime. In this study, a humidification system was designed and tested; the system includes an air-supply tube (inner diameter: 75 mm) through which a nozzle can be directly inserted and a cyclonic separator for the removal of water droplets. Three types of nozzles were employed to study the influence of injection pressure, air flow rate, and spray direction on the humidification performance. To evaluate the humidification performance, the concept of humidification efficiency was defined. In the absence of an external heat source, latent heat for evaporation will be supplied by the own enthalpies of water and air. Thus, the amount of water sprayed from the nozzle is the most critical factor affecting the humidification efficiency. Water droplets were efficiently removed by a cyclonic separator, but re-entrainment occurred at high air flow rates. The absolute humidity and humidification efficiency were $21.29\;kJ/kg_{da}$ and 86.57%, respectively, under the following conditions: nozzle type PJ24; spray direction angle $90^{\circ}$; injection pressure 1200 kPa; air flow rate 6000 Nlpm.