• Title/Summary/Keyword: 기계상태 진단

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Acoustic Emission Monitoring of Incipient Failure in Journal Bearings( III ) - Development of AE Diagnosis System for Journal Bearings - (음향 방출을 이용한 저어널 베어링의 조기 파손 감지(III) -저어널 베어링 AE 진단 시스템 개발-)

  • Chung, Min-Hwa;Cho, Yong-Sang;Yoon, Dong-Jin;Kwon, Oh-Yang
    • Journal of the Korean Society for Nondestructive Testing
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    • v.16 no.3
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    • pp.155-161
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    • 1996
  • For the condition monitoring of the journal bearing in rotating machinery, a system for their diagnosis by acoustic emission(AE) was developed. AE has been used to detect abnormal conditions in the bearing system. It was found from the field application study as well as the laboratory experiment using a simulated journal bearing system that AE RMS voltage was the most efficient parameter for the purpose of current study. Based on the above results, algorithms and judgement criteria for the diagnosis system was established. The system is composed of four parts as follows: the sensing part including AE sensor and preamplifier, the signal processing part for RMS-to-DC conversion to measure AE ms voltage, the interface part for transferring RMS voltage data into PC using A/D converter, and the software part including the graphic display of bearing conditions and the diagnosis program.

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Operating Condition Diagnosis of the Lubricated Machine Moving Surface by Image Analysis (화상해석에 의한 기계윤할 운동면의 작동상태 진단)

  • 박흥식
    • Journal of Advanced Marine Engineering and Technology
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    • v.23 no.1
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    • pp.79-87
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    • 1999
  • The most part of the faculty drop a trouble and damage of machine equipment even if whatever cause they break out take place at local and trifling place and the factor dominating their trouble is due to wear debris occurred in the lubricated machine moving surface. This study has been car-ried out to identify morphology of wear debris on the lubricated machine moving system by means of computer image analysis. Namely the wear debris contained in lubricating oil extracted from movable machine equipment will be filtered through membrane filter(void diameter 0.45${\mu}m$) and will be analyzed with its data information such as 50% volume diameter aspect roundness and reflectivity. Morphological characteristic of wear debris is easily distinguished by four shape parameters it is necessary to divide small class of every 100 wear debris in total wear particles in order to distinguish morphological characteristic of wear debris more easily by computer image analysis. We are sure that operation condition diagnosis of the lubricated machine moving surfaces is possible by computer image analysis.

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Application of Hidden Markov Model Using AR Coefficients to Machine Diagnosis (AR계수를 이용한 Hidden Markov Model의 기계상태진단 적용)

  • 이종민;황요하;김승종;송창섭
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.13 no.1
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    • pp.48-55
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    • 2003
  • Hidden Markov Model(HMM) has a doubly embedded stochastic process with an underlying stochastic process that can be observed through another set of stochastic processes. This structure of HMM is useful for modeling vector sequence that doesn't look like a stochastic process but has a hidden stochastic process. So, HMM approach has become popular in various areas in last decade. The increasing popularity of HMM is based on two facts : rich mathematical structure and proven accuracy on critical application. In this paper, we applied continuous HMM (CHMM) approach with AR coefficient to detect and predict the chatter of lathe bite and to diagnose the wear of oil Journal bearing using rotor shaft displacement. Our examples show that CHMM approach is very efficient method for machine health monitoring and prediction.

Analysis Of PD Characteristic Parameters Based On Simulated Defects For High Voltage Rotating Machine Stator Bar (고전압회전기 고정자권선의 모의결함에 따른 부분방전 특성인자 분석)

  • Oh, Bong-Keun;Kim, Hyun-Il;Han, Chang-Dong;Lim, Kee-Joe
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.1399-1400
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    • 2007
  • 고전압회전기 고정자권선의 절연은 열적, 전기적, 기계적, 환경적 스트레스에 복합적으로 노출되어 열화 된다. 이런 열화의 진전특성을 분석하기 위한 고정자권선 절연상태 진단은 안정한 운전을 보장하고 발전기의 잔여수명을 연장하는데 매우 중요한 방법이다. 이 논문에서는 절연상태를 진단할 수 있는 시험방법 중 부분방전시험을 이용하여 고정자권선에서 발생할 수 있는 모의결함을 인가하고 결함별로 나타나는 위상기준 부분방전 분포특성을 분석하여 결함별 특성을 식별하였다.

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Diagnosis and monitoring of inkjet operating conditions (잉크젯 작동 상태 진단 및 모니터링)

  • Kwon, Kye-Si;Kim, Byung-Hun;Kim, Sang-Il;Shin, Seung-Joo;Kim, Seong-Jin
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.455-460
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    • 2007
  • A self-sensing circuit for piezo inkjet has been designed in order to monitor the operating condition during printing. In order to verify the circuit, both ink droplet images from strobe LED and vibration signals from the laser vibrometer were measured and compared with self-sensing signal. Experimental results show that self-sensing signal was effective in detecting the pressure wave change due to the bubble trapped in inkjet printhead.

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Performance Improvement of Bearing Fault Diagnosis Using a Real-Time Training Method (실시간 학습 방법을 이용한 베어링 고장진단 성능 개선)

  • Cho, Yoon-Jeong;Kim, Jae-Young;Kim, Jong-Myon
    • Asia-pacific Journal of Multimedia Services Convergent with Art, Humanities, and Sociology
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    • v.7 no.4
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    • pp.551-559
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    • 2017
  • In this paper, a real-time training method to improve the performance of bearing fault diagnosis. The traditional bearing fault diagnosis cannot classify a condition which is not trained by the classifier. The proposed 4-step method trains and recognizes new condition in real-time, thereby it can classify the condition accurately. In the first step, we calculate the maximum distance value for each class by calculating a Euclidean distance between a feature vector of each class and a centroid of the corresponding class in the training information. In the second step, we calculate a Euclidean distance between a feature vector of new acquired data and a centroid of each class, and then compare with the allowed maximum distance of each class. In the third step, if the distance between a feature vector of new acquired data and a centroid of each class is larger than the allowed maximum distance of each class, we define that it is data of new condition and increase count of new condition. In the last step, if the count of new condition is over 10, newly acquired 10 data are assigned as a new class and then conduct re-training the classifier. To verify the performance of the proposed method, bearing fault data from a rotating machine was utilized.

Kinematic Model based Predictive Fault Diagnosis Algorithm of Autonomous Vehicles Using Sliding Mode Observer (슬라이딩 모드 관측기를 이용한 기구학 모델 기반 자율주행 자동차의 예견 고장진단 알고리즘)

  • Oh, Kwang Seok;Yi, Kyong Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.10
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    • pp.931-940
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    • 2017
  • This paper describes a predictive fault diagnosis algorithm for autonomous vehicles based on a kinematic model that uses a sliding mode observer. To ensure the safety of autonomous vehicles, reliable information about the environment and vehicle dynamic states is required. A predictive algorithm that can interactively diagnose longitudinal environment and vehicle acceleration information is proposed in this paper to evaluate the reliability of sensors. To design the diagnosis algorithm, a longitudinal kinematic model is used based on a sliding mode observer. The reliability of the fault diagnosis algorithm can be ensured because the sliding mode observer utilized can reconstruct the relative acceleration despite faulty signals in the longitudinal environment information. Actual data based performance evaluations are conducted with various fault conditions for a reasonable performance evaluation of the predictive fault diagnosis algorithm presented in this paper. The evaluation results show that the proposed diagnosis algorithm can reasonably diagnose the faults in the longitudinal environment and acceleration information for all fault conditions.

Analysis of Operation Conditions of a Reheat Cycle Gas Turbine for a Combined Cycle Power Plant (복합화력 발전용 재열사이클 가스터빈의 운전상태 분석)

  • Yoon, Soo-Hyoung;Jeong, Dae-Hwan;Kim, Tong-Seop
    • The KSFM Journal of Fluid Machinery
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    • v.9 no.6 s.39
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    • pp.35-44
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    • 2006
  • Operation conditions of a reheat cycle gas turbine for a combined cycle power plant was analyzed. Based on measured performance parameters of the gas turbine, a performance analysis program predicted component characteristic parameters such as compressor air flow, compressor efficiency, efficiencies of both the high and low pressure turbines, and coolant flows. The predicted air flow and its variation with the inlet guide vane setting were sufficiently accurate. The compressor running characteristic in terms of the relations between air flow, pressure ratio and efficiency was presented. The variations of the efficiencies of both the high and low pressure turbines were also presented. Almost constant flow functions of both turbines were predicted. The current methodology and obtained data can be utilized for performance diagnosis.

Irregular Sound Detection using the K-means Algorithm (K-means 알고리듬을 이용한 비정상 사운드 검출)

  • Chong Ui-pil;Lee Jae-yeal;Cho Sang-jin
    • Journal of the Institute of Convergence Signal Processing
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    • v.6 no.1
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    • pp.23-26
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    • 2005
  • This paper describes the algorithm for deciding the status of the operating machines in the power plants. It is very important to decide whether the status of the operating machines is good or not in the industry to protect the accidents of machines and improve the operation efficiency of the plants. There are two steps to analyze the status of the running machines. First, we extract the features from the input original data. Second, we classify those features into normal/abnormal condition of the machines using the wavelet transform and the input RMS vector through the K-means algorithm. In this paper we developed the algorithm to detect the fault operation using the K-means method from the sound of the operating machines.

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Evaluation of Datum Unit for Diagnostics of Journal-Bearing Systems (저널베어링의 이상상태 진단을 위한 데이텀 효용성 평가)

  • Jeon, Byungchul;Jung, Joonha;Youn, Byeng D.;Kim, Yeon-Whan;Bae, Yong-Chae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.8
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    • pp.801-806
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    • 2015
  • Journal bearings support rotors using fluid film between the rotor and the stator. Generally, journal bearings are used in large rotor systems such as turbines in a power plant, because even in high-speed and load conditions, journal bearing systems run in a stable condition. To enhance the reliability of journal-bearing systems, in this paper, we study health-diagnosis algorithms that are based on the supervised learning method. Specifically, this paper focused on defining the unit of features, while other previous papers have focused on defining various features of vibration signals. We evaluate the features of various lengths or units on the separable ability basis. From our results, we find that one cycle datum in the time-domain and 60 cycle datum in the frequency domain are the optimal datum units for real-time journal-bearing diagnosis systems.