• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
• /
• 2008.11a
• /
• pp.184-184
• /
• 2008

저온 동시 소성 세라믹(LTCC, Low Temperature Co-firing) 기술 중에서 테이프 캐스팅(tape casting)은 얇고 균일한 세라믹 그린 쉬트를 연속 성형할 수 있으며 성형된 쉬트의 밀도, 표면상태, 두께제어 등이 매우 중요하다. 얇고 균일한 세라믹 그린 쉬트를 제작하기 위해서 슬러리의 분산성과 레오로지 특성은 매우 중요한 요소이며 첨가되는 유기물 첨가제들의 종류와 함량비는 슬러리의 분산성과 점도에 큰 영향을 미친다. 본 연구에서는 유기물 첨가제의 종류와 함량에 따른 슬러리의 점도와 그린 쉬트의 밀도 및 두께 제어에 미치는 영향을 고찰하였다. 바인더로는 acryl, polyvinyl 계를 사용하였으며, 가소제는 glycol, phatalate 계를 사용하였다. 각각 2 종류의 바인더와 가소제의 함량에 따른 레올로지 거동과 그런 쉬트의 밀도를 측정하였다. 각 조성별로 준비된 슬러리를 사용하여 테이프 캐스팅 방법으로 제작된 그린 쉬트의 두께를 측정하여 유기물 첨가제 조성이 그린 쉬트의 두께제어에 미치는 영향을 평가하였다.

• Journal of the Korean Ceramic Society
• /
• v.36 no.2
• /
• pp.122-129
• /
• 1999

Alumina tapes, having various weight ratios of alumina powder/(alumina+binder+plasticizer), X, and binder / (binder+plsticizer), Y, were prepared and their complex modulus was measured using Micro Fourier Rheometer. As the X and Y ratios increased, Transfer function(TF) magnitude and Transfer function (TF) phase increased and decreased, respectively, indicating that the elastic modulus of the tapes depends on the weight ratios. The temperature dependence of the viscosity of the tapes was visualized by the decreased TF magnitude and the increased TF phase. The Y ratio dependence of the complex modulus related to the glass transition temperature of the tapes and the moduls change by the Y ratio was higher than that by the X ratio within the comperature of the tapes and the modulus changes by the Y ratio was higher than that by the X ratio within the composition range, investigated in the present study. The measurement of the complex modulus of the alumina tapes suggested that the TF phase should be higher that 17$^{\circ}$for the tapes to be utilized for 3-dimensional shaping.

• Proceedings of the Korean Powder Metallurgy Institute Conference
• /
• 2002.04b
• /
• pp.60-60
• /
• 2002

• Journal of the Korean Ceramic Society
• /
• v.35 no.7
• /
• pp.726-732
• /
• 1998

• Journal of the Korean Ceramic Society
• /
• v.39 no.9
• /
• pp.871-877
• /
• 2002

Alumina slurriers, having various amount of alumina and ratio of organic additives, were prepared for tape casting. The relative viscosities were compared to investigate influence of composition on stability of the slurry and plotted as a function of powder fraction. They raised with increasing powder fraction of slurries, revealing a exponential function curve, which means that stability of slurry was not affected by amount and composition of organic additives. Cast green tapes were tested under tensile condition at room temperature. The increase in alumina ratio and binder ratio was found to decrease strain to failure of green tapes from 363% to 45% and from 68% to 25%, respectively. Tensile strength of green tapes increased abruptly with increasing alumina ratio, which showed its maximum at 1 MPa. On other hand, Tensile strength increased continuously from 0.5 MPa to 4 MPa with increasing binder ratio. Mechanical properties of them were affected seriously and lost their properties by elevating temperature from 20$^{\circ}C$ to 80$^{\circ}C$.

• Journal of the Korean Institute of Electrical and Electronic Material Engineers
• /
• v.19 no.12
• /
• pp.1112-1117
• /
• 2006

The properties of LTCC green tape with addition of binder were investigated in order to understand an effects of binder on multilayer processing. A green sheet form was fabricated through tape casting method with the MLS-22 powder. The lamination density increased with increasing amount of binder and lamination pressure. With increasing amount of binder, the elongation of ceramic sheets increased but the tensile stress and air-permeability decreased. The addition of excessive binder is caused defects in the green sheet during via hole punching. The optimum condition of the via hole without defects was observed from amount of the binder 10 wt%.

• Proceedings of the KSME Conference
• /
• 2003.04a
• /
• pp.1136-1141
• /
• 2003

Among various methods to manufacture the PDP barrier ribs, the pressing and the roll forming methods are simple and economical because they form the ribs by utilizing the plastic flow of the green tape in a relatively short time without generating air-polluting dusts. In the present study, the roll forming method was investigated by experiments as well as numerical analyses and in result the groove roll and the preform were designed. The effect of draft angle, comer radius, and initial thickness of the green tape on the plastic flow was examined by a series of parametric studies. The preform was recommended to ease the plastic flow into the grooves and to avoid the occurrence of crack during rolling and sintering processes.

• Journal of the Microelectronics and Packaging Society
• /
• v.2 no.2
• /
• pp.41-48
• /
• 1995

본 논문에서는 테이프 케스팅법으로 제조한 BaTiO3 계 쉬트형 PTCR 세라믹스의 적기적물성에 대하여 연구하였다. PTCR의 조성은 몰비로 89.9 BaTiO3-0.1Sb2O3-10 CaTiO3-0.05MnO3였고 케스팅용 슬러리의 유기물질은 결합제로 PVB 가소제로는 DBP 용제 로는 에탄올과 톨류엔 그리고 분산제로는 fish oil을 사용하였다. 케스팅하여 얻어진 그린쉬 트를 13$25^{\circ}C$와 135$0^{\circ}C$에서 1시간 소성하여 얻은 쉬트형 PTCR을 온도에 대한 저항 및 복소 임피던스를 측정하고 미세구조를 SEM으로 관찰하여 칩화를 위한 조건들을 검토하였다.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.26 no.10
• /
• pp.2082-2088
• /
• 2002

Among various methods to manufacture the PDP barrier ribs, the pressing and the roll forming methods are simple and economical because they form the ribs by utilizing the plastic flow of the green tape in a relatively short time without generating air-polluting dusts. In the present study, the roll forming method was investigated by experiments as well as numerical analyses and in result the groove roll and the preform were designed. The effect of draft angle, corner radius, and initial thickness of the green tape on the plastic flow was examined by a series of parametric studies. The preform was recommended to ease the plastic flow into the grooves and to avoid the occurrence of cracks during rolling and sintering processes.

• Journal of the Korean Ceramic Society
• /
• v.42 no.2 s.273
• /
• pp.132-139
• /
• 2005

Sintering behavior of $BaO-Nd_{2}O_3-TiO_2$ with a Pb-based glassceramics frit were investigated in order to understand an effect of glassceramics as a low temperature sintering agent on dielectric ceramics. A green sheet form was fabricated through tape casting method with the glassceramic fut added $BaO-Nd_{2}O_3-TiO_2$. The dispersion properties, rheological properties and final density of dielectric composit slurry as a function of amount and composition of organic additives was examined. The dispersants' addition was effective in controlling dispersion of the ceramics in solution. The addition of excessive dispersant showed adverse effect on dispersion. The prepared slurries, containing ceramic : powders, glass-ceramics and various kinds of organic viechles, exhibited typical shear thinning behavior. The best properties of tape casting appeared powder to solvent ratio 65 : 35 and amount of the binder 6 wt$\%$ and plasticizer 3 wt$\%$. The viscosity of the slurry was 677 cps and green/sintered density in the tape was $3.3 g/cm^3,\;5.56 g/cm^3$ respectively.