• Title/Summary/Keyword: 균열 선단

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Surface Properties and Tool Wear of Si3n4-hBN Machinable Ceramics in Endmill Machining using Tungsten Carbide Tool (텅스텐 카바이드 공구를 사용한 앤드밀 가공에서 Si3n4-hBN 머시너블 세라믹스의 표면특성과 공구마멸)

  • Jang, Sung-Min;Cho, Myeong-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.1
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    • pp.15-21
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    • 2004
  • The machining process of ceramics can be characterized by cracking and brittle fracture. In the machining of ceramics, edge chipping and crack propagation are the principal reasons to cause surface integrity deterioration. Such phenomenon can cause not only poor dimensional and geometric accuracy, but also possible failure of the ceramic parts. Thus, traditional ceramics are very difficult-to-cut materials. To overcome such problems, in this paper, h-BN powder, which gives good cutting property, is added for the fabrication of machinable ceramics by volume of 5, 10, 15, 20, 25 and 30%. The objectives of this paper is to evaluate the fracture phenomenon of the tungsten carbide tool and the variation of surface integrity of the manufactured machinable ceramics under various cutting conditions during end mill machining With CNC machining center.

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A Proposal of an Analytical Method for Estimating the Opening Behaviour of Tip-Closed Crack in Compressive Residual Stress by Finite Element Method (압축잔류응력에 의하여 선단부가 닫힌 균열의 개구거동에 대한 유한요소법에 의한 해석방법의 제안)

  • 김응준;박응준;유승현
    • Journal of Welding and Joining
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    • v.21 no.6
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    • pp.71-76
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    • 2003
  • For the purpose of clarifying the influence of welding residual stress to the fatigue crack propagations behaviour, an analytical investigation based on finite element method is performed to examine the opening behaviour of tip-closed crack in the compressive residual stress. A finite element model comprised of contact elements for the crack plane and plane stress elements for the base material is used to evaluate crack opening stress of the crack existing in the residual stress field. Also an analytical method based on the superposition principle to estimate the length of opened part of tip closed crack and the stress distribution adjacent to the crack during uploading is applied to the finite element model. The software for the analysis is ABAQUS, which is a general purpose finite element package. The results show that stresses distributed on the crack surfaces are reduced and approached to zero as the applied stresses are increased up to crack tip opening stress and no mechanical discontinuity is found at the boundary of contact elements and plane stress elements. It is verified that the opening behavior of the fatigue crack in the residual stress can be predicted by finite element method with the proposed analytical method.

Oxidation Behavior around the Stress Corrosion Crack Tips of Alloy 600 under PWR Primary Water Environment (PWR 1차측 환경에서 Alloy 600 응력부식균열 선단 부근에서의 산화 거동)

  • Lim, Yun Soo;Kim, Hong Pyo;Hwang, Seong Sik
    • Corrosion Science and Technology
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    • v.11 no.4
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    • pp.141-150
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    • 2012
  • Stress corrosion cracks in Alloy 600 compact tension specimens tested at $325^{\circ}C$ in a simulated primary water environment of pressurized water reactor were analyzed by analytical transmission electron microscopy and secondary ion mass spectroscopy (SIMS). From a fine-probe chemical analysis, oxygen was found on the grain boundary just ahead of the crack tip, and chromium oxides were precipitated on the crack tip and the grain boundary attacked by the oxygen diffusion, leaving a Cr/Fe depletion (or Ni enrichment) zone. The oxide layer inside the crack was revealed to consist of a double (inner and outer) layer. Chromium oxides existed in the inner layer, with NiO and (Ni,Cr) spinels in the outer layer. From the nano-SIMS analysis, oxygen was detected at the locations of intergranular chromium carbides ahead of the crack tip, which means that oxygen diffused into the grain boundary and oxidized the surfaces of the chromium carbides. The intergranular chromium carbide blunted the crack tip, thereby suppressing the crack propagation.

Experimental Method to Evaluate Stress Triaxiality near the Crack Tip;Applicability to Various Specimen Configurations (균열선단 응력삼축성의 측정방법;여러 형상 시험편에의 적용성 검토)

  • Kim, Dong-Hak;Kim, Do-Hyung;Kang, Ki-Ju
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.60-65
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    • 2004
  • Kim et al. described and compared other methods of measuring stress triaxiality using the displacements near the side necking, proved the validities of these models and explored the effect of location where the displacements are measured using three-dimensional finite element analysis for a standard CT specimen with 20% side-grooves. In this paper, the applicability of these models to various specimen and materials are examined in detail. To consider the effects of side groove, thickness of specimen, crack length, specimen geometry and strain hardening exponents, three-dimensional finite element simulation has been performed for various specimen geometries. For a case without a side groove, in the whole the difference between the stress triaxilaity analytically evaluated and directly determined is similar. For a case with a 20% side groove the stress triaxiality is measured at the area where ${\theta}$ is smaller than $60^{\circ}$, which excludes a side grooved area.

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Development of Elastic-Plastic Fracture Analysis Program for Structural Elements under an Impact Loadings (충격하중을 받는 구조부재의 탄소성 파괴해석 프로그램 개발)

  • K.S. Kim;J.B. Park
    • Journal of the Society of Naval Architects of Korea
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    • v.35 no.1
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    • pp.61-71
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    • 1998
  • This paper describes a dynamic fracture behaviors of structural elements under elastic or elasto-plastic stress waves in two dimensional space. The governing equation of this problem has the type of hyperbolic partial differential equation, which consists of the equation of motions and incremental elasto-plastic constitutive equations. To solve this problem we introduce Zwas' method which is based on the finite difference method. Additionally, in order to deal with the dynamic behavior of elasto-plastic problems, an elasto-plastic loading path in the stress space is proposed to model the plastic yield phenomenon. Based on the result of this computation, the dynamic stress intensity factor at the crack tip of an elastic material is calculated, and the time history of a plastic zone of a elasto-plastic material is to be shown.

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A Study on Crack Initiation of 2-Phase Composite with Through Notch (貫通노치를 가진 二相接合材의 龜裂發생에 대한 硏究)

  • ;;Shimada, Heihachi
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.4
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    • pp.636-642
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    • 1989
  • In this paper, 3-dimensional fracture phenomena in the local area near the notch tip between the surface and the center of a composite bar which is consisted of two different materials were investigated by using embedded dyeing grids with the pitch of 50.8.mu. It was confirmed that the maximum strain near the notch tip occurred not at the notch front but at the curvature beginning point of the notch which is in the interior of z/W = 0.3 - 0.35 from the surface and a notch was initiated from that point. And that the strain near the notch front between the center and z/W = 0.65 - 0.7 toward the surface was in a state of compression.

Dynamic Crack Propagation Analysis for Mild Steel Specimen (연강 시험편에 대한 동적 균열 전파 해석)

  • Choi, Jae-Ung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.7 no.2
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    • pp.97-100
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    • 2006
  • Dynamic crack propagation in ductile steel is investigated by means of impact loaded 3 point bending specimens. The specimen has the size of $320{\times}75\;mm$ with a thickness of 10 mm. One static and two dynamic experiments with impact velocities of 30.2 m/s and 45.2 m/s are carried out. High speed photography is used to obtain crack growth and crack tip opening displacement data. Direct measurement of the relative rotation of the two specimen halves is made by using Moire interference pattern. The experiments indicate no or only a slight influence of the loading rate on the crack propagation.

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A Study on Failure Assessment Diagrams for a Highly Filled Elastomer (고충전 탄성중합체의 파손평가선도 작성에 관한 연구)

  • Ha, Jae-Seok;Kim, Jae-Hoon;Yang, Ho-Young
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.532-538
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    • 2012
  • Failure mechanisms for a highly filled elastomer were discussed, and the stip-yield and the inherent flaw models were applied to them. Then, failure assessment diagram methods were investigated by means of modified two models. Fracture toughness tests using CCT(center-cracked tension) specimens made of a highly filled elastomer were conducted to generate the failure assessment diagrams. The failure assessment diagram of the inherent flaw model was normalized in order to compare with that of the modified strip-yield model. From the comparison of two failure assessment diagrams, it was found that the failure assessment diagram of the modified inherent flaw model more conservatively assesses the failure than that of the modified strip-yield model.

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Parametric Studies on Hydrogen Embrittlement in Liquified Hydrogen Tank using Molecular Dynamics Simulation (분자동역학을 이용한 액화수소 연료탱크의 수소취성화 파라메터 연구)

  • Song-Hyun, Cha;Hyun-Seok, Kim;Seonho, Cho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.35 no.6
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    • pp.325-331
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    • 2022
  • Hydrogen embrittlement in metals has been a serious issue with regard to structural safety. In this study, molecular dynamics simulations revealed that the aggregation of hydrogen atoms at the crack tips suppresses the dislocation emission and thus results in cleavage fracture. A series of molecular dynamics simulations were performed considering factors such as the concentration of hydrogen atoms, loading rate, and diffusion coefficient. We investigated the conditions that minimize hydrogen embrittlement. The simulation results were consistent with the experimental results and used to quantify hydrogen embrittlement.

Determination of Stress Intensity Factors by Strain Measurement (스트레인측정에 의한 응력확대계수 결정)

  • Lee, O.S.;Nah, K.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.8
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    • pp.147-155
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    • 1995
  • Recent experimental studies have been shown that strain gages can be employed to determine either static or dynamic stress intensity factors $K_{I}$ wiht relatively simple experiments. However, it does not usually provide a reliable value of stress intensity factor because of local yielding and limited regions for strain gage placement at the vicinity of the crack tip. This paper attempted to define a valid region and to indicate procedures for locating and orienting the strain gage to determine static toughness $K_{Is}$ accurately form one strain gage readings with respect to varying loadings. The strain gage methods was used for compact tension specimens made of Polycarbonate and PMMA(polymethyl methacrylate). Series expansions of the static and dynamic strain fields are applied. Strain gage orientation and location are then studied to optimize the strain response. Especially, in the dynamic experiment, the specimen employed is an oversized Charpy V-notch specimen which has been modified to provide significant constraint with a large elevation of the flow stress. The impact behavior of the specimen is monitored by placing strain gage near the crack tip. The dynamic toughness $K_{Id}$ is determined from the strain time traces of this gage.e.

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