• Title/Summary/Keyword: 균열진전속도

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The Effect of Temperature on Fatigue Fracture of Pressure Vessel Steel for Vehicle (차량용 압력용기용 강의 피로파괴에 미치는 온도의 영향)

  • 박경동;김영대;김형자
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.5
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    • pp.219-226
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    • 2003
  • The fatigue crack growth behavior of the SA516/60 steel used for pressure vessels was examined experimentally at room temperatures $25^{\circ}C$,$-30^{\circ}C$, $-60^{\circ}C$, $-80^{\circ}C$, $-100^{\circ}C$ and $-120^{\circ}C$ with stress ratio of R=0.05, 0.1 and 0.3. fatigue crack propagation rate da/dN related with stress intensity factor range $\Delta$K was influenced by stress ratio in stable than fatigue crack growth (Region II) with an increase in $\Delta$K. The resistance of fatigue crack growth at low temperature is higher compared with that at room temperature, which is attributed to the extent of plasticity-induced by compressive residual stress according to the cyclic loads. Fractographic examinations reveal that the differences of the fatigue crack growth characteristics between room and low temperatures are explained mainly by the crack closure and the strengthening due to the plasticity near the crack tip and roughness of the crack faces induced.

The Effect of Temperature on Fatigue Fracture in Pressure Vessel Steel at Low Temperature (저온 압력용기용 강의 피로파괴에 미치는 온도의 영향)

  • Park, Keyung-Dong;Ha, Keyung-Jun
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.359-365
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    • 2002
  • The fatigue crack growth behavior of the SA516/60 steel which is used for pressure vessels was examined experimentally at room temperature $25^{\circ}C,\;-30^{\circ}C,\;-60^{\circ}C,\;-80^{\circ}C,\;-100^{\circ}C$ and $-120^{\circ}C$ with stress ratio of R=0.05, 0.1 and 0.3. Fatigue crack propagation rate da/dN related with stress intensity factor range ${\Delta}K$ was influenced by stress ratio in stable of fatigue crack growth (Region II) with an increase in ${\Delta}K$. The resistance of fatigue crack growth at low temperature is higher compared with that at room temperature, which is attributed to tile extent of plasticity-induced by compressive residual stress according to the cyclic loads. Fractographic examinations reveal that the differences of the fatigue crack growth characteristics between room and low temperatures are mainly explained by the crack closure and the strengthening due to the plasticity induced and roughness induced.

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X-FEM Based Shape Design Sensitivity Analysis of Crack Propagation Problems (균열진전 문제의 X-FEM 기반 형상 설계민감도 해석)

  • Moon, Min-Yeong;Ahn, Seung-Ho;Cho, Seon-Ho
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2011.04a
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    • pp.697-700
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    • 2011
  • 본 논문에서는 X-FEM을 사용하여 혼합모드 하중 상태에서의 이차원 선형탄성체의 균열문제에 대한 형상 설계민감도 해석을 수행하였다. X-FEM이란 균열과 같은 특수한 해를 근사하는 방법으로써, 확장함수를 도입하여 FEM의 한계를 극복하는 방법론이다. X-FEM 하에서 해를 근사하는 데 쓰이는 확장함수들은 불연속성과 특이성을 포함하고 있어 물리적 영역에 의존한다. 이는 설계민감도 해석을 수행하는 과정에서 그러한 의존성을 고려해주는 것이 필요하다. 따라서 본 논문에서는 X-FEM 기반의 형상 설계민감도 해석해를 제안하고자 한다. 식의 유도는 전 미분 공식에 기초하고 있으며, 형상함수의 설계변분에 대한 의존성에 관한 항을 추가시켰다. 또한, 균열 주위의 국부적인 공간에서의 확장된 자유도에 설계속도를 가한다. 이에 대한 몇 가지 수치 예제를 통하여 개발된 방법론의 타당성을 확인하였다.

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Development of the Dynamic Photoelastic Hybrid Method for Propagating Interfacial Crack of Isotropic/Orthotropic Bi-materials (등방성/직교이방성 이종재료의 진전 계면균열에 대한 동적 광탄성 실험 하이브리드 법 개발)

  • Hwang, Jae-Seok;Sin, Dong-Cheol;Kim, Tae-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.7
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    • pp.1055-1063
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    • 2001
  • When the interfacial crack of isotropic/orthotropic bi-materials is propagated with constant velocity along the interface, stress and displacement components are derived in this research. The dynamic photoelastic experimental hybrid method for the bimaterial is introduced. It is assured that stress components and dynamic photoelastic hybrid developed in this research are valid. Separating method of stress components is introduced from only dynamic photoelastic fringe patterns. Crack propagating velocity of interfacial crack is 69∼71% of Rayleigh wave velocity of epoxy resin. The near-field stress components of bonded interface of bimaterial are similar with those of pure isotopic material and two dissimilar isotropic bimaterials under static or dynamic loading, but very near-field stress components of bonded interface of bimaterial are different from those.

Characteristic Evaluation according to Heat Treatment Conditions of Super Duplex Stainless Steel with Additive 0.2% N - Part 2: Fatigue Crack Propagation Behavior (0.2% N을 첨가한 수퍼 2상 스테인리스강의 열처리 조건에 따른 특성 평가 - 제2보: 피로균열진전 거동)

  • Ahn, Seok-Hwan;Kang, Heung-Joo;Seo, Hyun-Soo;Nam, Ki-Woo;Lee, Kun-Chan
    • Journal of Ocean Engineering and Technology
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    • v.23 no.5
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    • pp.79-84
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    • 2009
  • Super duplex stainless steel has long life in severe environments by showing the enough strength and corrosion resistance. Therefore, the fracture mechanics approach needs to support the structural strength integrity for the used material. In this study, fatigue crack propagation behavior was investigated to super duplex stainless steel with 0.2% nitrogen. The various volume fraction and distribution of austenite structure for applied specimen in test were obtained by changing the heat treatment temperature and cycle. From test results, fatigue crack propagation rate showed two kinds of tendency between da/dN and ${\Delta}K$ according to distribution of austenite structure and structure anisotropy.

Study on Fatigue Property of Material for Oil Hydraulic Piston Pump (유압 피스톤 펌프 소재의 피로특성 연구)

  • Kim, Nam-Seok;Nam, Ki-Woo;Kim, Hyun-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.5
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    • pp.555-559
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    • 2011
  • Oil hydraulic piston pumps are extensively used worldwide because of their simple design, light weight, and cost effectiveness. However, an oil hydraulic pump is likely to have high leakage, friction, and low energy efficiency after long-term use. In oil hydraulic piston pumps the clearance between the valve block and the piston plays an important role in the volumetric and overall efficiency. We studied the wear property of the SACM645 material used in hydraulic piston pumps via experiments with different heat treatments. We prepared three different specimens. The maximum tensile strengths of the QT and QT-nitration specimens are similar (about 820 MPa), but the strains are significantly different. However, the fatigue characteristic depended on the heat treatment.

Development of Computational Evaluation Method for Fatigue Crack Growth Rate based on Viscoplastic-Damage Model (점소성-손상모델 기반 피로균열 진전속도 전산 평가법 개발)

  • Kim, Seul-Kee;Kim, Jeong-Hyeon;Lee, Chi-Seung;Kim, Myung-Hyun;Lee, Jae-Myung
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.28 no.1
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    • pp.1-8
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    • 2015
  • In this paper, computational evaluation method for fatigue crack growth rate(FCGR) based on material viscoplastic-damage model is proposed. Viscoplastic-damage model expressing material constitutive behavior of 7% nickel steel is introduced and is implemented into commercial finite element analysis(FEA) code, ABAQUS, as a user defined material subroutine(UMAT) for application in the FEA environments. Verification of developed UMAT and material parameters of material model are carried out by uniaxial tensile test simulations of 7% nickel steel. Moreover, jump-in-cycles procedure and rearrangement of critical damage are employed and also implemented to the ABAQUS UMAT for fatigue damage analysis. Typical FCGR test results such as relationship between crack length and number of cycles and relationship between da/dN and ${\Delta}K$ could be obtained from FCGR test simulation using developed UMAT and these results are compared with experimental results in order to verify of proposed computational method.

Fracture Toughness Evaluation and Influence Parameter Analysis by Numerical Simulation of Brazilian Test (Brazilian시험의 수치해석 시뮬레이션을 통한 파괴인성 산정 및 영향변수 분석)

  • Synn, Joong-Ho;Park, Chan;Shin, Hee-Soon;Chung, Yong-Bok;Lee, Hi-Keun
    • Proceedings of the Korean Society for Rock Mechanics Conference
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    • 2000.09a
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    • pp.67-75
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    • 2000
  • The numerical simulation of Brazilian fracture toughness test is carried out using PFC code and the influence parameters are analyzed such as shape of loading plane, size of Brazilian disc and unit panicle of model, loading angle and loading rate. The flattened Brazilian disc is adopted for applying uniform load. The range of loading angle(2$\alpha$) necessary to induce the tensile crack at disc center and to obtain the load-displacement curve giving the critical load for the stable crack propagation is shown as 20$^{\circ}$~40$^{\circ}$. In condition that the loading angle is 20$^{\circ}$, the mode-I fracture toughness is evaluated almost constant in the range of particle size less than I mm and loading rate less than 0.01 mm/s. This range of influence parameters seems appropriate condition for the tensile crack initiation at disc center and the control of stable crack propagation, which can give the reliance in evaluation of fracture toughness by Brazilian test.

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Fracture Toughness Evaluation and Influence Parameter Analysis by Numerical Simulation of Brazilian Test (Brazilian 시험의 수치해석 시뮬레이션을 통한 파괴인성 산정 및 영향변수 분석)

  • Synn, Joong-Ho;Park, Chan;Shin, Hee-Soon;Chung, Yong-Bok;Lee, Hi-Keun
    • Tunnel and Underground Space
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    • v.10 no.3
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    • pp.320-328
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    • 2000
  • The numerical simulation of Brazilian fracture toughness test is carried out using PFC code and the influence parameters are analyzed such as shape of loading plane, size of Brazilian disc and unit particle of model, loading angle and loading rate. The flattened Brazilian disc is adopted for applying uniform load. The range of loading angle(2$\alpha$) necessary to induce the tensile crack at disc center and to obtain the load-displacement curve giving the critical load for the stable crack propagation is shown as 20°∼40°. In condition that the loading angle is 20°, the mode-I fracture toughness is evaluated almost constant in the range of particle size less than 1 mm and loading rate less than 0.01㎜/s. This range of influence parameters seems appropriate condition for the tensile crack initiation at disc center and the control of stable crack propagation, which can give the reliance in evaluation of fracture toughness by Brazilian test.

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Characteristics of fatigue crack propagations with respect to the angles between rolling and tensile loading directions of steel plates (강판의 압연 방향과 인장하중 방향의 상대 각도에 따른 피로 균열 진전 특성)

  • Lee Yong-Bok;Oh Byung-Duck
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.3
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    • pp.74-80
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    • 2005
  • Steel plates used for common structures are manufactured by rolling processes in general. The rolling direction traces generated during the processes have significant influences on mechanical properties and fatigue behavior of the plates. The objective of present study is to investigate those directional characteristics for the enhancement of steel structure safety. SS400 steel plates of 3 mm thickness are tested in this study, When the angles between the tensile loading direction and the rolling direction of the plates are increased, their yield strengths are increased and elongations are rather decreased. It is also shown that fatigue crack growth rates in the plates can be increased according to the changes of those mechanical characteristics. For the safety of the structures, therefore, it is critical to decrease the angles between the rolling direction and the tensile loading direction.