• 한국생산제조학회지
• /
• 제8권5호
• /
• pp.36-41
• /
• 1999

Although the problems of defects and nonmetallic inclusion in metal fatigue are very complicated it is particularly important to view these problems from the perspective that defects and inclusions are virtually equivalent to small cracks. This concept will help us to understand various fatigue phenomena caused by graphite of Ductile cast iron. Therefore in this study different ferrite-pearlite matrix structure and pheroidal ratio of graphite of 70%, 80% and 90% GCD40 , GCD45-2 series have been carried out rotary bending fatigue test estimated the maxi-mum size of graphite investigated correlation. It was concluded as follows : (1) in ductile cast iron which have various spheroidal ratio of graphite the fatigue limit C series of 90% spheroidal ratio of graphite is the highest. While A series of 70% spheroidal ratio of graphite is the lowest (2) fatigue limit was predicted by vickers hardness(Hv) of matrix {{{{ SQRT {area } }}}} of maximum size graphite inputting Murakami and Endo's formula.

• 한국주조공학회지
• /
• 제27권6호
• /
• pp.263-265
• /
• 2007

틱소오 다이캐스팅을 위하여는 재가열 시 고상율을 제어할 때 구상화 조직을 가진 소재가 필요하다. 현재까지 전자교반법에 의하여 제조한 빌렛을 이용하여 틱소오 다이캐스팅에 이용하였다. 그러나 제품의 원가절감과 소재개발 측면에서 틱소오 다이캐스팅을 위한 압출소재의 개발 공정을 설명하고자 한다. 재가열시 압출비가 구상화 조직에 미치는 영향과 기계적 성질 사이의 관계를 규명하였다.

• 오토저널
• /
• 제14권1호
• /
• pp.13-24
• /
• 1992

1) 1/2 Scale Model 실험과 실제품 성형실험을 통하여 정밀 냉간단조에 의한 Tripod Slide Housing의 제조공정 설계기술을 확립하고, 4단계 성형공정으로 시제품 제작에 성공하였다. 2) Triod Slide Housing을 성형할 수 있는 4단계(전방압출, Heading, 후방압출, Ironing)의 금형을 설계 및 제작하여 시제품 생산에 적용하고, 관련 필요기술을 축적하였다. 3)XC 48 등 중,고탄소강의 소둔 실험을 통하여 소둔 조건에 따른 구상화율 및 경도의 변화에 대한 연구를 수행함으로써, 고탄소강의 냉간단조시에 필요한 최적 소둔 조건에 응용할 수 있는 자료를 축적하였다.

• 한국주조공학회지
• /
• 제6권4호
• /
• pp.315-320
• /
• 1986

• 한국주조공학회지
• /
• 제21권3호
• /
• pp.198-203
• /
• 2001

In determining properties of ductile cast iron, it is well known that nodularity plays a significant role. Therefore, the national and/or international standards for ductile cast iron such as KS, ISO, ASTM and JIS have specified some methods for evaluating it. However, most of standards have not recommended the methods using image analyzer which is known as an objective analyzing tool for evaluating microstructure. In this study, a reliable method for evaluating nodularity by image analyzing method was proposed, and the result was compared with that from the common counting method proposed in KS D 4302-1999. It was found that there was a reasonable relationship in nodularities measured by these two methods.

• 한국기계가공학회지
• /
• 제11권1호
• /
• pp.82-87
• /
• 2012

For different ferrite-pearlite matrix structure, contain more than 90% spheroidal ratio of graphite, GCD 45-3, GCD 50, GCD 60 series and 70%, 80%, 90% spheroidal ratio of graphite, GCD 40, GCD 45-1, GCD 45-2 series, this paper has carried out rotary bending fatigue test, estimated maximum and mean size of spheroidal graphite, investigated correlation. It was concluded as follows. (1) Fatigue limit in $10^7$cycles and numbers of spheroidal graphite per 1$mm^2$ was linear relation. (2) projection area of graphite can be used to predict fatigue limit of Ductile Cast Iron. The Statistical distribution of extreme values of projection area of defects may be used as a guideline for the control of inclusion size in the steelmaking processes.

• 한국주조공학회지
• /
• 제8권3호
• /
• pp.322-328
• /
• 1988

3.9%C-2.0%Si-Fe 조성의 압분체(壓粉體)를 $1350^{\circ}$, Ar가스 분위기에서 50분간 용해한 용탕에 시판(市販) misch metal과 misch metal hydride인 MmH와 $MmH_2$를 각각 여러비율로 첨가(添加)한후 서냉(徐冷)및 급냉(急冷)한 시편의 흑연형상(黑鉛形狀)의 변화로부터 misch metal hydride의 구상화능(球狀化能)과 흑연구상화(黑鉛球狀化) 기구(機構) 로서의 기포설(氣泡說)의 타당성을 고찰한 결과 다음과 같은 결론을 얻었다. 1) Misch metal은 0.5% 이상, 그리고 misch metal hydride는 0.25% 이상 첨가한 때 구상흑연(球狀黑鉛)과 CV 흑연(黑鉛)이 나타났으며, misch metal hydride를 첨가한 때가 misch metal에 비하여 흑연립수(黑鉛粒數)가 더 많았다. 이와같이 misch metal hydride의 첨가량이 misch metal에 비하여 적었음에도 흑연립수(黑鉛粒數)가 더 많은 것을 보면 Mm으로부터 방출되는 다수(多數)의 수소기포(水素氣泡)가 구상흑연(球狀黑鉛)의 정출장소로 되는 것으로 해석되기 때문에 기포설(氣泡說)이 타당하다고 생각된다. 2) Misch metal 과 misch metal hydride의 첨가량(添加量)이 1.0%로 증가되면 두경우 모두 흑연립수(黑鉛粒數)가 감소하였다. 이는 용탕중에 개재된 수소기포(水素氣泡)의 실수율차이에 의한 잔류 수소기포수의 증가율둔화와 첨가량(添加量)의 증가에 따른 잔류 misch metal량의 상대적(相對的) 증가로 인한 다량의 잔류 misch metal이 응고과정에서 수소를 재흡수 용해하여 흑연입수를 결정하는 용탕중의 유효수소기포수(有效水素氣泡數)를 감소시켰기 때문으로 생각된다.

• 한국정밀공학회지
• /
• 제20권1호
• /
• pp.214-221
• /
• 2003

In this study, based on the effect of the interaction of fracture mechanics by graphite and fatigue limit phenomena of the microscopic observation various matrix structure, spheroidal ratio, size of graphite and distribution etc. parameters containd with Ductile Cast Iron. Therefore, in this study, different ferrite-pearlite matrix structure and spheroidal ratio of graphite of 70%, 80% and 90%, GCD40, GCD45-1 and GCD45-2 series and three different ferrite-pearlite matrix structure, GCD 45-3, GCD 50, GCD 60 series, all of which contain more than 90% spheroidal ratio of graphite, were used to obtain the correlation between mean size of spheroidal graphite and fatigue strength. (1) 73% pearlite structure had the highest fatigue limitation while 36% pearlite structure had the lowest fatigue limitation among ferrite-pearlite matrix. the increase in spheroidal ratio with increasing fatigue limitation, 90% had the highest, 14.3% increasing more then 10%, distribution range of fatigue life was small in same stress level. (2) (equation omitted) of graphite can be used to predict fatigue limit of Ductile Cast Iron. The Statistical distribution of extreme values of (equation omitted) may be used as a guideline for the control of inclusion size in the steelmaking processes.

• 한국기계가공학회지
• /
• 제9권6호
• /
• pp.71-77
• /
• 2010

Although the problems of defects and nonmetallic inclusion in metal fatigue are very complicated, it is particularly important to view these problems from the perspective that defects and inclusions are virtually equivalent to small cracks. This concept will help one to understand various fatigue phenomena caused by Ductile Cast Iron. For different ferrite-pearlite matrix structure, containing more than 90% spheroidal ratio of graphite, GCD 45-3, GCD 50, GCD 60 series and 70%, 80%, 90% spheroidal ratio of graphite, GCD 40, GCD 45-1, GCD 45-2 series, this paper has carried out image analyzer, estimated maximum and mean size of graphite, investigated correlation. It was concluded as follows. (1) A good quality of Ductile cast iron using in this experiment, the graphite was separated well. The effect of the interaction by graphite was verified by microscopic observation and by fracture mechanics investigation in surface, interior of the specimen. (2)${\sqrt{area}}_{max}$ of graphite can be used to predict fatigue limit of Ductile Cast Iron. The Statistical distribution of extreme values of ${\sqrt{area}}$ may be used as a guide line for the control of inclusion size in the steel making processes.

• 열처리공학회지
• /
• 제17권6호
• /
• pp.327-335
• /
• 2004

Effect of spherodization of cementite on static and dynamic deformation behaviors of SCM415 steels was investigated in this study. Dynamic torsional test was conducted using torsional Kolsky bar with the strain rate of $1.6{\times}10^3/s$. Three type of specimens were used with different spherodization degree of cementite. Dynamic test results were analyzed comparing with static tensile results and microstructural changes. The obtained results are as follows; 1) All the specimens of static and dynamic tests showed a ductile fracture mode of dimple. Specimens of the dynamic test showed adiabatic shear bands on the beneath of fracture surface. 2) In static tensile test, decreased tensile strength and increased uniform and non-uniform elongations appeared as spherodization degree of cementite increased. 3) In dynamic torsional test, decreased shear strength and increased uniform elongation appeared as spherodization degree of cementite increased. 4) Due to the largest uniform elongation, superior cold forgeability at high speed is expected on high spherodization degree of cementite.