• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.05a
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• pp.725-729
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• 2000

This paper presented a new model of NC verification in ball end milling. The model verifies the over cut the under cut and the surface roughness using NC file generated from CAM and cutting condition. The model uses Z-map model to verify workpiece. In this paper, the model used the velocities of x, y and z direction and obtained a center point of a ball end mill for modeling Z-map of workpiece. To investigate the performance of the model simulation study was carried out. As the results, the model gave geometry accuracy of workpiece, the surface roughness and the chip loads in finish cutting that can predict tool chipping.

• Transactions of the Korean Society of Mechanical Engineers
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• v.16 no.3
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• pp.468-484
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• 1992

본 연구에서는 기존의 유연 볼 엔드밀의 절삭력 모델을 바탕으로 자유 곡면의 정삭 가공에서 발생할 수 있는 과대 또는 과소 절삭을 방지하면서 그 가공의 효율성을 높이기 위한 볼 엔드밀의 이송 속도 결정법을 제시하고자 한다. 먼저, 자유 곡면의 가공에서 발생될 수 있는 공구의 처짐에 따른 가공오차에 대하여 볼 엔드밀 공구의 처 짐벡터와 공작물의 공구 접촉점에서의 법선벡터로 표현되는 가공오차(machining error ) 예측 모델식을 유도하였다. 본 가공오차 예측 모델식은 다시 절삭날당 가지는 이 송량의 함수로 전개되어 그 곡면의 주어진 가공 공차(machining tolerance)를 만족시 키는 이송속도를 결정하게 된다.

• Analytical Science and Technology
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• v.14 no.5
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• pp.451-457
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• 2001

Because liquids with high molecular weight such as mineral oil have low vapor pressure at room temperature, it is generally thought to be difficult to lose them to evaporation. However, when they are dispersed into air in small droplets during application in machining processes, their surface area becomes considerably higher. To determine the potential for metalworking fluids (MWF) filter losses, MWF mist was generated and collected on polyvinyl chloride (PVC) filters in test chamber. After collected MWF was exposed to clean air during designated period (range 10~240 minutes) and the filters were desiccated, losses were evaluated. As duration of clean air passing through PVC filter increased, loss of MWF gradually increased. MWF lost after 10 minutes ranged form 12.4 % to 21.8 % of the original loading mass, on average 53.3 % of the total loss. These results indicate that significant mass of MWF collected on PVC filters can be lost at the beginning of air sampling. Loss of MWF collected on PVC filter also occurred during desiccation without active airflow. In multiple regression to identify which factors influence the loss of MWF collected on PVC filter, both duration of air passing through PVC filter and MWF age (fresh vs. used) were significant predictor (p=0.0001). Therefore, workers' exposure to MWF measured method 0500, may underestimate true concentration. Further study is needed to develop a new method to quantify the workers' exposure to airborne MWF mist accurately.