• Title/Summary/Keyword: 공차

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System Reliability Analysis Considering Correlation of Performances (성능의 상관관계를 고려한 시스템 신뢰성 해석)

  • Kim, Saekyeol;Lim, Woochul;Lee, Tae Hee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.4
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    • pp.291-297
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    • 2017
  • Reliability analysis of a mechanical system has been developed in order to consider the uncertainties in the product design that may occur from the tolerance of design variables, uncertainties of noise, environmental factors, and material properties. In most of the previous studies, the reliability was calculated independently for each performance of the system. However, the conventional methods cannot consider the correlation between the performances of the system that may lead to a difference between the reliability of the entire system and the reliability of the individual performance. In this paper, the joint probability density function (PDF) of the performances is modeled using a copula which takes into account the correlation between performances of the system. The system reliability is proposed as the integral of joint PDF of performances and is compared with the individual reliability of each performance by mathematical examples and two-bar truss example.

Numerical Study of the Aerodynamic Characteristics of an Airfoil with Thickness Uncertainty for a Wind Tunnel Testing (두께의 불확실성을 갖는 풍동시험 익형모델의 공력특성에 관한 수치해석 연구)

  • Yi, Tae-Hyeong;Kwon, Ki-Jung;Kim, Keun-Taek;Ahn, Seok-Min
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.40 no.6
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    • pp.475-484
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    • 2012
  • Numerical investigation is performed to understand the effects of thickness uncertainty of a supporting airfoil due to manufacturing processes on the aerodynamic characteristics of an airfoil used for measuring data in a wind tunnel testing. This is done by comparing the coefficients of lift, drag and moment of the airfoils. In this work, the airfoil model consists of three parts, one located in the center for measuring and two outer parts used for supporting. The study is carried out with a NACA64-418 airfoil and the turbulence model of Transition SST. It is found that the effect of thickness uncertainty of the airfoils used for supporting is not significant to the performance of the test airfoil at various angles of attack and Reynolds numbers.

Analysis of the Warm Shrink Fitting Process for Assembling the Part(Shaft and Output Gear) (단품(축/OUTPUT 기어)조립을 위한 온간압입공정 해석)

  • Kim, Tae-Jin;Kang, Hee-Jun;Kim, Chul;Chu, Suck-Jae;Kim, Ho-Yun
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.6
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    • pp.47-54
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    • 2008
  • Fitting process carried out in the automobile transmission assembly line is classified into three classes; heat fitting, press fitting, and their combined fitting. Heat fitting is a method that heats gear to a suitable range under the tempering temperature and squeezes it toward the outer diameter of shaft. Its stress depends on the yield strength of gear. Press fitting is a method that generally squeezes gear toward that of shaft at room temperature by a press. Another method heats warmly gear and safely squeezes it toward that of shaft. Warm shrink fitting process for the automobile transmission part is now gradually increased, but the parts (shaft/gear) assembled by this process produced dimensional changes in both the outer diameter and profile of the gear. So that it may cause noise and vibration between gears. In order to solve these problems, we need an analysis of warm shrink fitting process, in which design parameters are involved; contact pressure according to fitting interference between outer diameter of shaft and inner diameter of gear, fitting temperature, and profile tolerance of gear. In this study, an closed form equation to predict contact pressure and fitting load was proposed in order to develop an optimization technique of the warm shrink fitting process and verified its reliability through the experimental results measured in the field and FEM, that is, thermal-structural coupled field analysis. Actual loads measured in the field was in good agreements with the results obtained by the theoretical and finite element analysis.

A Study on Fare Estimation for Demand Responsive Transport (수요응답형교통체계 이용요금 가치 추정 연구)

  • Kim, Wonchul;Namgung, Moon
    • The Journal of The Korea Institute of Intelligent Transport Systems
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    • v.14 no.1
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    • pp.103-111
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    • 2015
  • The purpose of this study is to estimate the appropriate Demand Responsive Transport (DRT) fare for bus users upon introduction of the system, which is to improve ridership on economically non-profitable routes and to conform to the mobility right of those living in presently non-serviced rural areas. For this, a stated preference (SP) survey was adopted to assess respondents' preferences regarding DRT introduction, while the contingent valuation method (CVM) was used to calculate their willingness to pay (WTP) for DRT services. The analysis results show that, compared to the existing bus services with a 1,000 won bus fare, the value of DRT is considered to be 38.85%, 31.03% and 30.12% higher in terms of overall assessment, usability and convenience, respectively. The results of this study are expected to facilitate the decision making aimed at setting the appropriate DRT fare and implementing a DRT system that meets sustainability requirements.

A Simulation Study on the Dynamics Characteristics of Hot Pepper Harvester (시뮬레이션을 이용한 고추 수확기의 동적 특성 연구)

  • Kang, Seokho;Kim, Junhee;Kim, Yeongsu;Woo, Seungmin;Daniel, Dooyum Uyeh;Ha, Yushin
    • Journal of the Korea Society for Simulation
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    • v.29 no.3
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    • pp.19-25
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    • 2020
  • The field farming machine is difficult to develop due to its heavy slopes, tough roads and unformatted cultivation by growing crops. In particular, harvesting is a major problem in rural areas in Republic of Korea where aging is accelerated with work requiring a lot of time and manpower. This study seeks to analyze the dynamic characteristics of hot pepper harvester developed to replace manpower, reduce working hours and mechanize harvesting operations. To analyze the dynamic characteristics of a hot pepper harvester, the dynamic program Recurdyn was used and all analysis were performed as case of an empty vehicle. Based on the results, this study can suggest dynamic safety range of multi-purpose driving platform with hot pepper harvester.

Evaluation of a Aluminum Hyperbolic Mirror with the Diameter of 300 mm(f/1.98) by Using the Autostigmatic Null Lens System Assembled in a Fixed Tube Mount (경통고정식 자동무수차점 널 렌즈 테스트법을 이용한 직경 300 mm(f/1.98) 알루미늄 쌍곡면 거울의 형상측정)

  • Lee, Young-Hun;Jo, Jae-Heung;Rim, Cheon-Seog;Yang, Sun-Choel;Kim, Geon-Hee;Won, Jong-Ho;Jeong, Youn-Hong
    • Korean Journal of Optics and Photonics
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    • v.17 no.5
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    • pp.412-419
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    • 2006
  • We design and fabricate an autostigmatic null lens system assembled in a fixed tube mount in order to evaluate the shape of an aluminum hyperbolic mirror with the diameter of 300 mm and the f-number of 1.98, which is fabricated by a high precision aspherical DTM (diamond turning machine). Also, we evaluate the degree of shape of the aspherical mirror by this autostigmatic null lens testing method. The autostigmatic null lens system assembling in a fixed tube mount has several advantages of light weight, good mechanical stability, etc. The permissible fabricating limits of null lenses and a mount are determined by considering various tolerances to assure the measurement reliability.

Effect of Clearance on Clamping Characteristics of Segmented Nuts in Pyrotechnic Separation Nut (파이로테크닉 분리 너트 내부 분할 너트 체결 특성에 대한 틈새의 영향)

  • Woo, Jeongmin;Kang, Dahoon;Choi, Jaeyoung;Kim, Jeong Ho;Cho, Jin Yeon;Jang, Seung-gyo;Yang, Hee Won
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.12
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    • pp.994-1003
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    • 2018
  • The clamping characteristics of segmented nuts in pyrotechnic separation nut are investigated using finite element analysis. When the segmented nuts are used to clamp objects, a constraint cylinder is necessary to prevent the segmented nuts from spreading out to the radial direction. During the manufacturing process, a clearance is usually introduced between the outer diameter of the segmented nuts and the inner diameter of the constraint cylinder. Therefore to find out the effect of the clearance, proper finite element modeling method is suggested to describe the clamping procedure appropriately. In addition, finite element analysis with the clearance of 0.00, 0.03, 0.06, and 0.10 mm are performed. From the analysis results, the clamping characteristics of segmented nuts are investigated according to the clearance, and several factors which should be considered to design a reliable pyrotechnic separation nut are figured out.

An Advanced Prediction Technology of Assembly Tolerance for Vehicle Door (차량도어 조립공차 예측기술 개발)

  • Jeoung, Nam-Yeoung;Cho, Jin-Hyung;Oh, Hyun-Seung;Lee, Sae Jae
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.41 no.4
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    • pp.91-100
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    • 2018
  • The setting of values on door hinge mounting compensation for door assembly tolerance is a constant quality issue in vehicle production. Generally, heuristic methods are used in satisfying appropriate door gap and level difference, flushness to improve quality. However, these methods are influenced by the engineer's skills and working environment and result an increasement of development costs. In order to solve these problems, the system which suggests hinge mounting compensation value using CAE (Computer Aided Engineering) analysis is proposed in this study. A structural analysis model was constructed to predict the door gap and level difference, flushness through CAE based on CAD (Computer Aided Design) data. The deformations of 6-degrees of freedom which can occur in real vehicle doors was considered using a stiffness model which utilize an analysis model. The analysis model was verified using 3D scanning of real vehicle door hinge deformation. Then, system model which applying the structural analysis model suggested the final adjustment amount of the hinge mounting to obtain the target door gap and the level difference by inputting the measured value. The proposed system was validated using the simulation and showed a reliability in vehicle hinge mounting compensation process. This study suggests the possibility of using the CAE analysis for setting values of hinge mounting compensation in actual vehicle production.

Study of the Reflector Shape of a Test Lamp for a Flame Detector with Little Influence of Error in Optical-system Fabrication (광학계 제작 시 오차 영향이 적은 불꽃감지기용 테스트램프 반사경 형상에 관한 연구)

  • Park, Hye-Jin;Kang, Dong-Hwa;Kong, Mi-Seon;Kim, Eun-Ji;Lee, Ye-Eun;Jo, Ye-Ji;Jung, Mee-Suk
    • Korean Journal of Optics and Photonics
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    • v.29 no.6
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    • pp.233-240
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    • 2018
  • In this paper, a design method to reduce fabrication errors in reflector shape of a test lamp for a flame detector is carried out. Although the test lamp should be operated in parallel with a high-intensity light, it is difficult to fix the small reflector that controls the central light during fabrication. To solve these problems, a small spherical reflector is designed to minimize the performance degradation for a light loss factor of less than 5%, even during tilt and decenter, and a spherical shape is proposed for a small reflector with little effect on the error when designing the optical system.

A Study on the Droop Method with Improved Current Distribution Characteristics (전류 분배 특성이 향상된 드룹 방법에 관한 연구)

  • Jang, Paul
    • Journal of IKEEE
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    • v.23 no.3
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    • pp.785-792
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    • 2019
  • In parallel operation of multiple power converter modules, equal power distribution among modules shall be made to improve the reliability of the system. In this paper, a novel droop method is proposed to present improved current distribution characteristics. In the proposed method, if the current in each module become greater than the current set-point value, the output voltage set-point is raised to improve the current distribution characteristics. Meanwhile, when the output voltage is to be managed within the tolerance range, the range of the usable control IC reference value ($v_{ref}$) will be reduced if the output voltage setting is always raised. Thus, in case the output voltage set-point among modules is reversed, the downward adjustment is introduced. The proposed method was experimentally validated with a 17.5V/500mA prototype of two boost converters operating in parallel.