• Title/Summary/Keyword: 공정트리

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Methods for Suppressing Tearing of PET Coating During Forming of VCM Steel Sheet for Fabricating Washer (세탁기용 VCM 강판 성형시 PET 코팅층 찢김 저감방법)

  • Son, Young-Ki;Lee, Chan-Joo;Byeon, Sang-Doek;Kim, Myong-Dok;Kim, Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.9
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    • pp.1027-1033
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    • 2011
  • A VCM sheet is a metal sheet on which PET/PVC is coated for outer panels of home appliances. The purpose of this study is to obtain methods for suppressing PET tearing that occurs during the press forming of the VCM sheet. In order to identity the factors that minimize PET tearing, an FE analysis was performed. The occurrence of PET tearing cannot be predicted using the conventional forming limit diagram. PET is torn by friction between a die and sheet, which is caused by the thickening of material at a die corner. To reduce the thickening of material, the blank shape was re-designed and the thickened material at a flange was removed by a trimming process. The results of the FE-analysis involving modified process parameters showed that the thickness of the product at a die corner is distributed within the clearance of drawing and flangeforming process. A forming experiment was conducted to verify the proposed process parameters. A good final product was obtained without PET tearing of the VCM sheet.

A Study on Variable Mold for Improving the Forging Process of Transition Nozzle using TRIZ and DEFORM (TRIZ와 DEFORM을 활용한 트랜지션 노즐의 성형 공정 개선을 위한 가변 금형에 대한 연구)

  • Hwang, Hui-Geon;Chung, Won-Jee;Sul, Sang-Suk;Kim, Dae-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.6
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    • pp.29-35
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    • 2020
  • Transition Nozzles are used in industrial air-cooled heat exchangers and widely used in industrial sites as an important component in the heat energy transfer between a heat source and an actuating fluid. There is a worldwide demand for transition nozzles with various materials and shapes, depending on the use environment. This paper aims to improve the transition nozzle forging process suitable for the production of many varieties using Steps 1 to 6 of the TRIZ Methodology for Problem Solving. By utilizing the TRIZ Methodology, this study derives a method to design a variable mold, which is more efficient and can reduce costs compared with having to use several molds. To verify the suitability of the methods derived using the TRIZ technique, a forging analysis is performed on a transition nozzle using DEFORMⓇ, a commercial program for plasticity analysis, and the nozzle material is evaluated for damage as a result of deformation of the transition nozzle thickness. The derived methods can be applied to transition nozzle formation equipment to improve the efficiency of the formation process.

Adsorption Characteristics of Iodo-Trihalomethanes (I-THMs) in Granular Activated Carbon (GAC) Adsorption Process (활성탄 흡착공정에서의 요오드계 트리할로메탄 흡착 특성)

  • Son, Hee-Jong;Yoom, Hoon-Sik;Kim, Kyung-A;Song, Mi-Jung;Ryu, Dong-Choon
    • Journal of Environmental Science International
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    • v.24 no.1
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    • pp.65-71
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    • 2015
  • This study accessed the adsorption characteristics of the 9 trihalomethanes (THMs) on coal-based granular activated carbon (GAC). The breakthrough appeared first for $CHCl_3$ and sequentially for $CHBr_2Cl$, $CHBr_3$, $CHCl_2I$, CHBrClI, $CHBr_2I$, $CHClI_2$, $CHBrI_2$, and $CHI_3$. The maximum adsorption capacity (X/M) for the 9 THMs with apparent breakthrough points ranged from $1,175{\mu}g/g$ (for $CHCl_3$) to $11,087{\mu}g/g$ (for $CHI_3$). Carbon usage rate (CUR) for $CHCl_3$ was 0.149 g/day, 5.5 times higher than for $CHCl_3$ (0.027 g/day).

A Study on Virtual Manufacturing for Total Auto-Body Panel Stamping Processes (차체판넬 스탬핑공정을 위한 가상생산에 관한 연구)

  • Jeong, Dong-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.6 s.177
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    • pp.1499-1512
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    • 2000
  • The dynamic explicit finite element method and the static implicit finite element method are applied effectively to analyze total auto-body panel stamping processes, which include the forming stage , the trimming stage and the spring-back stage.\The explicit time integration method has better merits in the forming stage including highly complicated three-dimensional contact conditions. On the contrary, the implicit time integration method is better for analyzing spring-back since the complicated contact conditions are removed and the computing time to get the final static state is short. In this work, brief descriptions of the formulation and the factor study are presented. Further, the simulated results for the total auto-body panel stamping processes are shown and discussed. The formability and the weld line movement in stamping with Tailor Welded Blanks were investigated through QTR-OTR-FRT.

Characterization of Odorous Elements from Emission Sources in Chungju (충주시 악취발생원으로부터 배출되는 악취원인물질 특성 분석)

  • Cho, Byung-Yeol;Jo, Young-Min
    • Journal of Korean Society of Environmental Engineers
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    • v.30 no.4
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    • pp.415-422
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    • 2008
  • The emission characteristics of odorous compounds discharged from the major environmental treatment facilities in Chungju were closely investigated by an ammonia passive sampler and by analyzing a questionnaire of the public complains. Amongst the four major emission sources, the manure treatment facility showed the highest concentration. The major components were sulfur compounds including H$_2$S, tri-methyl amine, and aldehydes. The foodwaste treatment processes releases sulfur compounds and aldehydes. Municipal waste water treatment facility emits a high concentration of acetaldehyde. It was found that the perceived odor level depends on the meteorological condition, and the odor intensity was higher at midnight than daytime.

Implementation of 2,048-bit RSA Based on RNS(Residue Number Systems) (RNS(Residue Number Systems) 기반의 2,048 비트 RSA 설계)

  • 권택원;최준림
    • Journal of the Institute of Electronics Engineers of Korea SD
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    • v.41 no.4
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    • pp.57-66
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    • 2004
  • This paper proposes the design of a 2,048-bit RSA based on RNS(residue number systems) Montgomery modular multiplier As the systems that RNS processes a fast parallel modular multiplication for a large word partitioned into small words, we introduce Montgomery reduction method(MRM)[1]based on Wallace tree modular multiplier and 33 RNS bases with 64-bit size for RNS Montgomery modular multiplication in this paper. Also, for fast RNS modular multiplication, a modified method based on Chinese remainder theorem(CRT)[2] is presented. We have verified 2,048-bit RSA based on RNS using Samsung 0.35${\mu}{\textrm}{m}$ technology and the 2,048-bit RSA is performed in 2.54㎳ at 100MHz.

A cell distribution algorithm of the copy network in ATM multicast switch (ATM 멀티캐스트 스위치에서 복사 네트워크의 셀 분배 알고리즘)

  • Lee, Ok-Jae;Chon, Byoung-Sil
    • Journal of the Korean Institute of Telematics and Electronics S
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    • v.35S no.8
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    • pp.21-31
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    • 1998
  • In this paper, a new algorithm is proposed which distributes multicast cells in a copy network. The dual copy network is composed of running adder network, distributor, dummy address encoder, and broadcasting network. It is operated lower input address and higher one simultaneously by the distribution algorithm. As a result, for each input has a better equal opportunity of processing, cell delay and hardware complexity are reduced in copy network. Also, for it adopts the broadcasting network from an expansion Banyan network with binary tree and Banyan network, overflow probability is reduced to a half in that network. As a result of computer simulation, the copy network processed by the distribution algorithm is remarkably improved in cell delay of input buffer according to all input loads.

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Decomposition of Trichloroethylene by Using a Non-Thermal Plasma Process Combined with Catalyst (저온 플라즈마·촉매 복합공정을 이용한 트리클로로에틸렌의 분해에 관한 연구)

  • Mok, Young-Sun;Nam, Chang-Mo
    • Journal of the Korean Society of Industry Convergence
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    • v.6 no.4
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    • pp.269-275
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    • 2003
  • A non-thermal plasma process combined with $Cr_2O_3/TiO_2$ catalyst was applied to the decomposition of trichloroethylene (TCE). A dielectric barrier discharge reactor operated with AC high voltage was used as the non-thermal plasma reactor. The effects of reaction temperature and input power on the decomposition of TCE and the formation of byproducts including HCl, $Cl_2$, CO, NO, $NO_2$ and $O_3$ were examined. At an identical input power, the increase in the reaction temperature from 373 K to 473 K decreased the decomposition of TCE in the plasma reactor. The presence of the catalyst downstream the plasma reactor not only enhanced the decomposition of TCE but also affected the distribution of byproducts, significantly. However, synergistic effect as a result of the combination of non-thermal plasma with catalyst was not observed, i.e., the TCE decomposition efficiency in this plasma-catalyst combination system was almost similar to the sum of those obtained with each process.

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A Study on Optimal Working Path Control of Seven Axes Vertical Type Robot with Translation Joint for Triming Working Automation in Forming Process (단조공정 트리밍작업 자동화를 위한 병진관절을 갖는 7축 다관절 로봇의 최적 작업경로제어에 관한 연구)

  • Kim, Min-Seong;Choi, Min-Hyuk;Bae, Ho-Young;Im, Oh-Deuk;Kang, Jung-Suk;Han, Sung-Hyun
    • Journal of the Korean Society of Industry Convergence
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    • v.21 no.2
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    • pp.53-62
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    • 2018
  • This study propose a new approach to control the optimal working path of vertical type articulated robot with translation joint for trimming working process automation in forging manufacturing process. The basic structure of the proposed robotic joints controller consists of a Proportional-Intergral controller and a Proportional-Derivative controller in parallel. The proposed control scheme takes advantage of the properties of the fuzzy PID controllers. The proposed method is suitable to control of the trajectory and path control in cartesian space for vertical type articulated robot manipulator. The results illustrates that the proposed fuzzy computed torque controller is more stable and robust than the conventional computed torque controller. The reliability is varified by simulation test for vertical type s articulated robot with seven joints including one trqanslation joint.

Scintillation Properties of Acrylate Based Plastic Scintillator by Photoploymerization Method (아크릴레이트 기반 광중합 플라스틱 섬광체의 섬광 특성)

  • Kim, Sunghwan;Lee, JoonIl
    • Journal of radiological science and technology
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    • v.39 no.4
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    • pp.637-642
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    • 2016
  • In this study, we prepared and characterized a acrylate based UV-curable plastic scintillator. It was used co-polymers TMPTA, DHPA and Ultima $Gold^{TM}$ LLT organic scintillator. The emission spectrum of the plastic scintillator was located in the range of 380~520 nm, peaking at 423 nm. And the scintillator is more than 50% transparent in the range of 400~800 nm. The emission spectrum is well match to the quantum efficiency of photo-multiplier tube and the fast decay time of the scintillation is 12 ns, approximately. This scintillation material provides the possibility of combining 3D printing technology, and then the applications of the plastic scintillator may be expected in human dosimetry etc.