• Title/Summary/Keyword: 공정최적화

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Optimization Study for Pressure Swing Distillation Process for the Mixture of Isobutyl-Acetate and Isobutyl-Alcohol System (Isobutyl-Acetate와 Isobutyl-Alcohol 이성분계의 압력변환증류 공정 최적화 연구)

  • Cho, Sung Jin;Shin, Jae Sun;Choi, Suk Hoon;Lee, Euy Soo;Park, Sang Jin
    • Korean Chemical Engineering Research
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    • v.52 no.3
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    • pp.307-313
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    • 2014
  • In this study, an optimization process design has been performed to separate 99.9 mol% of Isobutyl Acetate from binary azeotropic mixture of Isobutyl Acetate and Isobutyl Alcohol system using a Pressure Swing Distillation (PSD). PSD is used to separate binary azeotropic mixtures using the difference between the relative volatilities and azeotropic compositions by changing the system pressure. Non-Random Two Liquid (NRTL) model for liquid phase and the Peng-Robinson equation for vapor phase are used. An optimization study for the reflux ratio and feed stage locations which minimize the total reboiler heat duties are studied. Since PSD process consists of two columns, i.e. high pressure and low pressure, the effect of column sequence on the optimum conditions is reported.

Membrane-Based Carbon Dioxide Separation Process for Blue Hydrogen Production (블루수소 생산을 위한 이산화탄소 포집용 2단 분리막 공정 최적화 연구)

  • Jin Woo Park;Joonhyub Lee;Soyeon Heo;Jeong-Gu Yeo;Jaehoon Shim;Jinhyuk Yim;Chungseop Lee;Jin Kuk Kim;Jung Hyun Lee
    • Membrane Journal
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    • v.33 no.6
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    • pp.344-351
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    • 2023
  • The membrane separation process for carbon dioxide capture from hydrogen reformer exhaust gas has been developed. Using a commercial membrane module, a multi-stage process was developed to achieve 90% of carbon dioxide purity and 90% of recovery rate for ternary mixed gas. Even if a membrane module with being well-known properties such as material selectivity and permeability, the process performance of purity and recovery widely varies depending on the stage-cut, the pressure at feed and permeate side. In this study, we verify the limits of capture efficiency at single-stage membrane process under various operating conditions and optimized the two-stage recovery process to simultaneously achieve high purity and recovery rate.

Computer Simulation and Optimization Study on the Pressure-Swing Distillation of 1-propanol-benzene Mixture (1-프로판올과 벤젠 혼합물의 압력변환 증류공정을 통한 전산모사 및 공정 최적화)

  • Park, Hoey Kyung;Cho, Jungho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.6
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    • pp.88-97
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    • 2018
  • Computer modeling and optimization works have been performed for the separation of the binary mixture of 1-propanol and benzene through a pressure-swing distillation. PRO/II with PRIVISION V10.0 at Schneider Electric company and NRTL liquid activity coefficient model were utilized. The sum of the total reboiler heat duties of the low-high and high-low pressure column configurations were compared. To minimize the utility consumptions, low column, and high column to obtain pure benzene at the top, the number of theoretical stages and optimal feed tray locations for each distillation column were determined and the reflux ratios for each distillation column were also adjusted. As a result of the optimization works, the sum of the total reboiler heat duties for the high-low and low-high pressure configurations were $3.10{\times}10^6kcal/h$ and $2.75{\times}10^6kcal/h$, respectively. In the case where heat integration was applied to low-high pressure configurations, 57.36 % of the total reboiler heat duties could be saved compared to the high-low pressure configurations.

수학적 모델로 이용한 질소$\cdot$인 처리 공정 설계

  • 안세영
    • Environmental engineer
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    • v.18 s.193
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    • pp.28-32
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    • 2002
  • $\cdot$폐수처리시설의 설계에서 컴퓨터 모델링을 사용하는 목적은 처리공정을 최적화 하기 위함이다. 기존의 하$\cdot$폐수처리장을 생물학적 질소$\cdot$인 제거 (이하 BNR) 시설로 개조하거나 신설 BNR 공정을 설계하려면 계획 시설에 대한 타당성 조사를 수행해야 하는데, 여러가지 처리공법을 분석하여 처리공정을 선정하고 선정된 공정의 성능과 운영방법, 그리고 시설비용 및 운영비용을

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Process Optimization of ITO Film on PC Substrate Deposited by In-line Sputtering Method for a Resistive-type Touch Panel (인라인 스퍼터링에 의한 저항막 방식 터치패널용 ITO 기판 제조공정 최적화 기술)

  • Ahn, M.H.;Cho, E.S.;Kwon, S.J.
    • Journal of the Korean Vacuum Society
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    • v.18 no.6
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    • pp.440-446
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    • 2009
  • Indium tin oxide(ITO) substrate is one of the key components of the touch panel and its sputtering process is dependent on the characteristics of various touch panel, such as driving type, size of panel, and the intended use. In this study, we optimized the sputtering condition of ITO film on polycarbonate(PC) by using in-line sputtering method for the application to resistive type touch panel. We varied the $O_2$/Ar gas ratio, sputtering power, pressure and moving speed of substrate to deposit ITO films at room temperature with the base vacuum of $1{\times}10^{-6}\;torr$. The sheet resistance and its uniformity, the transmittance, the thickness of the ITO film on PC substrate are investigated and analyzed. The optimized process parameters are as follows : the sheet resistance is $500{\pm}50\;{\Omega}$/□, the uniformity of sheet resistance is lower than 10%, the transmittance is higher than 87 % at 550nm, and the thickness is about 120~250. The optimized deposition conditions by in-line sputtering method can be applied to the actual mass production for the ITO film manufacturing technology.

New Worstcase Optimization Method and Process-Variation-Aware Interconnect Worstcase Design Environment (새로운 Worstcase 최적화 방법 및 공정 편차를 고려한 배선의 Worstcase 설계 환경)

  • Jung, Won-Young;Kim, Hyun-Gon;Wee, Jae-Kyung
    • Journal of the Institute of Electronics Engineers of Korea SD
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    • v.43 no.10 s.352
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    • pp.80-89
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    • 2006
  • The rapid development of process technology and the introduction of new materials not only make it difficult for process control but also as a result increase process variations. These process variations are barriers to successful implementation of design circuits because there are disparities between data on layout and that on wafer. This paper proposes a new design environment to determine the interconnect worstcase with accuracy and speed so that the interconnect effects due to process-induced variations can be applied to designs of $0.13{\mu}m$ and below. Common Geometry and Maximum Probability methods have been developed and integrated into the new worstcase optimization algorithm. The delay time of the 31-stage Ring Oscillator, manufactured in UMC $0.13{\mu}m$ Logic, was measured, and the results proved the accuracy of the algorithm. When the algorithm was used to optimize worstcase determination, the relative error was less than 1.00%, two times more accurate than the conventional methods. Furthermore, the new worstcase design environment improved optimization speed by 32.01% compared to that of conventional worstcase optimizers. Moreover, the new worstcitse design environment accurately predicted the worstcase of non-normal distribution which conventional methods cannot do well.

Process Development for Production of Functional material from Green Coffee beans Using Innovative Extraction by Focused Ultrasound(INEFU). (그린커피빈으로부터 집속초음파추출을 이용한 기능성 물질 생산 공정 최적화)

  • Seo, Seung beom;Kim, Yu Mi
    • Proceedings of the Plant Resources Society of Korea Conference
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    • 2018.10a
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    • pp.93-93
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    • 2018
  • 집속초음파 추출법(Innovative Extraction by Focused Ultrasound, INEFU)은 기존의 추출법에 비교하여 식물세포벽으로부터 기능성 성분을 낮은 온도에서 높은 추출 효율을 얻기 위한 추출공정으로 적용하기 위하여 연구되고 있다. 본 연구에서는 그린커피빈(COFFEA ARABICA SEED)에서 Chlorogenic acid, Caffein, Caffeic acid의 기능성 성분 추출을 위해 INEFU를 적용하여 추출 효율에 미치는 요인을 평가하였다. 추출 변수의 최적화를 위해 추출 온도 및 추출 시간을 요인으로 하여 순차적인 최적화를 진행하였다. 동일한 추출조건에서 저온추출(CEM)과 INEFU를 비교하였을 때 INEFU에서 Chlorogenic acid, Caffein이 각각 2.1 와 2.2배 증가함을 확인하였다. 또한 Caffeic acid는 저온추출(CEM)에서는 추출되지 않았으나, INEFU에서는 추출되는 것으로 확인하였다. 본 연구를 통해 INEFU가 기존의 추출 공정에 비해 기능성 성분 생산에 보다 효과적임을 확인하였다.

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Process Development for Production of Functional material from Citrus Madurensis(Citrofortunella microcarpa) Using Innovative Extraction by Focused Ultrasound(INEFU). (깔라몬딘오렌지로부터 집속초음파추출을 이용한 기능성 물질 생산 공정 최적화)

  • Seo, Seung beom;Kim, Yu Mi
    • Proceedings of the Plant Resources Society of Korea Conference
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    • 2018.10a
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    • pp.94-94
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    • 2018
  • 집속초음파 추줄법(Innovative Extraction by Focused Ultrasound, INEFU)은 기존의 추출법에 비교하여 식물세포벽으로부터 기능성 성분을 낮은 온도에서 높은 추출 효율을 얻기 위한 추출공정으로 적용하기 위하여 연구되고 있다. 본 연구에서는 깔라몬딘오렌지(깔라만시, Citrus Madurensis, Citrofortunella microcarpa)에서 Vitamin C와 Polyphenol의 기능성 성분 추출을 위해 INEFU를 적용하여 추출 효율에 미치는 요인을 평가하였다. 추출 변수의 최적화를 위해 추출 온도 및 추출 시간을 요인으로 하여 순차적인 최적화를 진행하였다. 동일한 추출조건에서 저온추출(CEM)과 INEFU를 비교하였을 때 INEFU에서 Vitamin C는 고순도로 26배 증가하여 추출되는 것을 확인하였다. 또한 Polyphenol는 저온추출(CEM)에서는 polyphenol이 극소량 추출되었으나, INEFU에서는 Feruric acid가 10.3배 증가하여 추출되는 것으로 확인하였다. 본 연구를 통해 INEFU가 기존의 추출 공정에 비해 기능성 성분 생산에 보다 효과적임을 확인하였다.

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Study on the Design of Optimal Grinding Control System Using LabView (LabView를 이용한 최적 연삭 제어시스템 설계에 관한 연구)

  • Choi, Jeongju
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.1
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    • pp.7-12
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    • 2013
  • This paper proposed the optimal algorithm of grinding system and the method to realize it. The optimal function was proposed in order to design the optimal grinding process. DE(Differential Evolution) algorithm was used to obtain the selective optimal function. The realization of algorithm was implemented by LabView software used widely at industrial field and the proposed algorithm was verified for through computer simulation. The result of the proposed algorithm can be used for the guide line of the grinding process.

Analysis of the Effect of the Etching Process and Ion Injection Process in the Unit Process for the Development of High Voltage Power Semiconductor Devices (고전압 전력반도체 소자 개발을 위한 단위공정에서 식각공정과 이온주입공정의 영향 분석)

  • Gyu Cheol Choi;KyungBeom Kim;Bonghwan Kim;Jong Min Kim;SangMok Chang
    • Clean Technology
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    • v.29 no.4
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    • pp.255-261
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    • 2023
  • Power semiconductors are semiconductors used for power conversion, transformation, distribution, and control. Recently, the global demand for high-voltage power semiconductors is increasing across various industrial fields, and optimization research on high-voltage IGBT components is urgently needed in these industries. For high-voltage IGBT development, setting the resistance value of the wafer and optimizing key unit processes are major variables in the electrical characteristics of the finished chip. Furthermore, the securing process and optimization of the technology to support high breakdown voltage is also important. Etching is a process of transferring the pattern of the mask circuit in the photolithography process to the wafer and removing unnecessary parts at the bottom of the photoresist film. Ion implantation is a process of injecting impurities along with thermal diffusion technology into the wafer substrate during the semiconductor manufacturing process. This process helps achieve a certain conductivity. In this study, dry etching and wet etching were controlled during field ring etching, which is an important process for forming a ring structure that supports the 3.3 kV breakdown voltage of IGBT, in order to analyze four conditions and form a stable body junction depth to secure the breakdown voltage. The field ring ion implantation process was optimized based on the TEG design by dividing it into four conditions. The wet etching 1-step method was advantageous in terms of process and work efficiency, and the ring pattern ion implantation conditions showed a doping concentration of 9.0E13 and an energy of 120 keV. The p-ion implantation conditions were optimized at a doping concentration of 6.5E13 and an energy of 80 keV, and the p+ ion implantation conditions were optimized at a doping concentration of 3.0E15 and an energy of 160 keV.