• Title/Summary/Keyword: 공정성 비율

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A evaluation on laser lap welding characteristics of Al5J32 alloy for automotive application using Yb:YAG Laser welding (Yb:YAG 레이저를 이용한 자동차용 알루미늄 Al5J32 겹치기 용접부의 Spiking방지 및 용접성 평가)

  • Ahn, Do-Chang;Kim, Cheol-Hee;Kim, Jae-Do
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.93-93
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    • 2010
  • 환경 규제 및 배출가스 규제에 의하여 차량 경량화를 위해 점차적으로 Al합금의 차체 및 부품적용 비율이 점차 확대되고 있다. 이에 따라 알루미늄의 레이저 용접 시 출력, 초점거리, 용접 속도 등 공정 변수의 상관관계와 용접 결함 현상에 의한 관심이 집중된 연구가 많이 발표되었으며, 알루미늄 5000계열의 경우 박판 용접 시 기공, 균열 등 과 같은 결함 현상을 방지하기 위하여, Twin spot laser, Laser-TIG hybrid 등과 같은 공법 적용을 제안되었다. 본 연구에서는 Yb:YAG laser welding 시 Mg 함량이 높은 AA5J32을 소재를 이용하여 박판 겹치기 용접 시 Back side spiking 결함 방지를 위한 레이저 빔 출력 파형을 설계하여 실험을 수행하였다. 또한 파형의 특성에 따라 나타나는 겹치기 용접부의 기계적 특성과 기공에 대해 알아 보고자 하였다.

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플라즈마 진단을 통한 플라즈마와 TCO박막 특성간의 상관관계 고찰

  • Sim, Byeong-Cheol;Kim, Seong-Il;Choe, Yun-Seok;Choe, In-Sik;Han, Jeon-Geon
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.08a
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    • pp.322-322
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    • 2011
  • Transparent Conductive Oxide (TCO) 박막은 디스플레이 산업에 낮은 면저항 및 높은 광투과성으로 없어서는 안 될 중요한 물질로 많은 선행연구가 진행되어져 왔다. 하지만 전 세계적으로 플라즈마와 TCO박막의 특성과의 상관관계에 대한 연구가 부족하여, 디바이스 업계에서 요구하는 수준에 미치지 못하고 있다. 본 연구에서는 저온 공정이 가능한 dual pulsed magnetron sputtering을 이용해 TCO박막을 합성하고 플라즈마 특성 변화에 따른 TCO 박막의 상관관계를 규명 하고자 한다. Dual pulsed magnetron의 자장에 의해 구속되는 플라즈마 내의 이온 종들과 이온과 중성자의 비율관계를 optical emission spectroscopy (OES)로 확인 하였고, 기판 전류 및 기판 온도 측정, Langmuir probe를 통한 플라즈마 특성 분석을 통하여 플라즈마와 특성과 박막 성장과의 상관관계에 대하여 규명 하였다. 전자 온도는 1.25 eV에서 2.46 eV 증가하는 것을 확인할 수 있었으며, 이온 밀도는 $1.7{\times}109/cm^3$에서 $2.2{\times}109/cm^3$ 증가하는 것을 확인하였다. 이러한 플라즈마 밀도가 증가함에 따라 박막은 비정질에서 다결정질로 바뀌면서 전기이동도는 증가하고 전자 농도는 감소하여 87.8%의 높은 투과율과 <50 ${\Omega}/{\Box}$의 면저항을 갖는 TCO 박막을 합성 하였다.

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Synthesis of Polyols Based on Castor Oil with Maleic Anhydride and Aminoalcohol Derivatives for Polyurethanes (폴리우레탄 제조를 위한 무수말레산과 아미노알콜을 이용한 피마자유 기반의 폴리올 합성)

  • Jung, Sung-Gil;Jeong, Jae-Hyeok;Kim, Sang-Wook;Kwon, O-Pil
    • Clean Technology
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    • v.17 no.3
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    • pp.238-243
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    • 2011
  • We investigate new polyols based on castor oil for polyurethane. In order to introduce primary alcohol groups, which exhibit higher reactivity with isocyanate than secondary alcohol groups, the secondary alcohol groups on castor oil were modified with maleic anhydride and aminoalcohol derivatives ($H_2N$-R-OH). The reactions with various molar ratio of castor oil and maleic anhydride were done at relatively low reaction temperature in the absence of catalyst. The polyols based on castor oil with flexible side-chains exhibit better miscibility with conventional synthetic polyols.

Performance and Feasibility Evaluation of Straight-Type Mixing Head in High-Pressure Resin Transfer Molding Process of Carbon Fiber Reinforced Composite Material (탄소 섬유강화 복합소재의 고압 수지이송 성형공정에서 직선형 믹싱헤드의 성능 및 유용성 평가)

  • Han, Beom Jeong;Jeong, Yong Chai;Hwang, Ki Ha;Kang, Myung Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.157-165
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    • 2017
  • The high-pressure resin transfer molding (HP-RTM) technology has been commercialized for fast production of fiber reinforced composite materials. The high-pressure mixing head was one of the most core component of the HP-RTM process. In this study, a mixing head was systematically designed, manufactured and evaluated. This mixing head was composed of a nozzle, a mixing chamber, a cleaning piston part, and an internal mold release part. In actual, a straight-type structure was newly designed instead of the conventional L-type structure for improving the maximum mixing pressure and mixing ratio precision. The performance of mixing head was showed maximum mixing pressure of 15.22MPa and mixing ratio precision of 0.12%. CFRP molding experiments were successfully obtained a 6~11 laminating carbon sheet using HP-RTM presses and specimen molds.

Physicochemical Properties and Volatile Compounds in Jeonju Moju (전주 모주의 이화학적 특성 및 휘발성 화합물 성분)

  • Kwon, Young-Hee;Jo, Sung-Jin;Kim, Hye-Ryun;Lee, Hyang-Jeong;Kim, Jae-Ho;Ahn, Byung-Hak
    • Korean Journal of Food Science and Technology
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    • v.41 no.5
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    • pp.503-508
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    • 2009
  • The principal objective of this study was to evaluate the physicochemical properties and volatile compound contents of Moju acquired from 12 restaurants in Jeonju. The alcohol contents were lower than 2.1%, and the pH values ranged from 3.85 to 4.38. Total acidity, $^{\circ}Bx$, and UV absorbance values differed among the samples according to the type of side materials added. Reducing sugar contents were found to be substantially superior to other commercial takju variants. Malic and lactic acid contents were higher than the contents of other organic acids, and the free sugar contents were as follows: maltose>glucose>fructose. Overall, the high b (yellowness) and cP values were attributable to the turbid yellow and heavy condition of the samples. The volatile compound contents of Moju were analyzed via GC and GC/MSD. 30 components were identified, including 3 alcohols, 12 esters, 7 hydrocarbons, and 4 aldehydes. Among the alcohol compounds, benzeneethanol levels were higher than the levels of isoamyl alcohol. Ethyl caprate, ethyl palmitate, and ethyl linoleate, which were fundamentally attributable to origin liquor, were highest among the 12 esters. (E)-cinnamaldehyde, which was the most abundant among 7 hydrocarbons, and (E)-cinnamyl acetate contents were attributed to the presence of cinnamon, a common supplement in the processing of Moju.

A Study on Industrial Media for Production of Lactic acid in Batch and Continuous Fermentations (회분식 및 연속배양에 있어서 고농도 젖산의 생산을 위한 공업용 배지연구)

  • 김양훈;이기범;문승현
    • KSBB Journal
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    • v.14 no.2
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    • pp.181-187
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    • 1999
  • We have investigated industrial media for lactic acid fermentation to reduce the cost of nitrogen sources. Corn steep liquor (CSL) was successfully used at 5% (v/v) in batch fermentations. Use of soluble CSL improved the productivity about 20% with an advantage of clearer fermentation broth. Yeast extract-complemented CSL improved the productivity about 20% with an advantage of clearer fermentation broth. Yeast extract-complemented CSL media further increased the increased the productivity. It was found that 3.1 g/L yeast extract and 5% CSL could be an effective substitute for 15 g/L yeast extract in 10% glucose medium. Brewing yeast was also used as a sole nitrogen source equivalent to 5% CSL. A continuous culture coupled with cell-recycle by microfiltration at the dilution rate of 0.05-0.065 h-1 led to the highest lactic acid productivity. Lactic acid was recovered by electrodialysis from the cell free broth. Depleted cell free broth supplemented with 5-10 g/L of yeast extract performed reasonably in batch and continuous cultures. Reuse of the fermentation broth may reduce the cost of raw materials as well as minimize the fermentation wastes.

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Study on the Physical Properties of the Artificial Lightweight Aggregate Recycled from the Dyestuff Sludge Treated Chemically With Ti and Fe Salt (Ti염 및 Fe염으로 화학처리된 염색공단 슬러지를 재활용한 인공경량골재의 물리적 특성에 관한 연구)

  • Choi, Jong-Oh;Jung, Yong-Wook
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.3 no.1
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    • pp.34-42
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    • 2015
  • The paper investigates environmental hazards and characteristics of the artificial lightweight aggregate manufactured by using dyestuff sludge from dyeing industrial complex. The dyestuff sludge used in this study is chemically treated with Ti and Fe salt for the purpose of recycling. The artificial lightweight aggregate is manufactured through 3 step; 1) Selecting the optimum moisture content by evaluating plasticity from the mixing ratio of the clay and sludge, 2) shaping round type based on the optimum mixing ratio, 3) drying and Sintering process. Based on KS F 2534 "Lightweight Aggregate for Structural concrete", the particle size, fineness modulus, the density, absorption, unit volume weight, stability and environmental hazards of the manufactured lightweight aggregate are evaluated. Experimental results show that the particle size and fineness modulus is out of the range. However, it is observed that other physical properties are within criteria. In addition, it is confirmed that the problem of the particle size and fineness modulus could be solved in the manufacturing process.

Preparation and Characterization of Cerium Oxide/Silica Composite Particles (세륨 옥사이드/실리카 복합입자 제조 및 특성분석)

  • Koh, Seo Eun;Shim, Jongwon;Jin, Byung Suk
    • Applied Chemistry for Engineering
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    • v.29 no.4
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    • pp.425-431
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    • 2018
  • Composite particles of porous silica and cerium oxide nanoparticles blocking UV/blue light were prepared through a dry coating process. Various composite particles were prepared by varying conditions such as the mixing ratio of cerium oxide and silica, and the chamber rotating speed of mechano fusion system. The surface morphology of the composite particles was observed with SEM and the composition was analyzed using X-ray fluorescence (XRF). When the cerium oxide/silica composite particles were dispersed in water, the transparency and dispersion stability of the colloidal solution were improved. In addition, the fluidity and spreadability of the particle powder were enhanced by making composite particles. These results show that cerium oxide/silica composite particles can be used as functional cosmetic ingredients for UV/blue light protection.

A Seasonal Risk Analysis and Damage Effects Assessment by Gas Leakage of Chemical Plant using 3D Scan and FLACS (3D 스캔과 FLACS를 활용한 화학플랜트 가스 누출의 계절별 위험성 및 피해영향 평가)

  • Kim, Jiyoung;Kim, Jiyu;Kim, Euisoo
    • Journal of the Korean Institute of Gas
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    • v.25 no.4
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    • pp.1-9
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    • 2021
  • The process and facilities of modern chemical plants are becoming increasingly complex, there is possibility of potential risk. Internal chemicals generate stress concentration when operated due to turbulence, laminar flow, pressure, temperature, friction, etc. It causes cumulative fatigue damage, which can damage or rupture chemical facilities and devices. The statistics of chemical accidents found that the highest rate of occurrence was in summer, and in the last five years statistics on chemical accidents, leakage incidents make up a decent percentage of accidents. Chemical leaks can cause serious human damage and economic damage, including explosions and environmental pollution. In this study, based on the leak accident of chemical plant, the risk analysis, and damage effects assessment were estimated using a 3D scanner and FLACS. As a result, if chemicals leak in summer, the risk is higher than in other seasons, the seasonal safety management measures, and countermeasure were estimated.

Fabrication of Micro-Porous Membrane via a Solution Spreading Phase Inversion Method (용액 퍼짐 상분리법을 통한 마이크로 기공 분리막 제조)

  • Choi, Ook;Park, Chul Ho
    • Membrane Journal
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    • v.29 no.2
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    • pp.105-110
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    • 2019
  • Porous membranes are widely used in industry for removing particulate matter. Unlike conventional porous membrane fabrication methods, the solution spreading phase separation method can form pores very simply. The first step is to wet the mesh with the support layer, then to let the polysulfone solution flow into a solvent without water. The solvent is readily vaporized and the polysulfone is made into a thin film. When the polysulfone solution is mixed with water to form pores, the pore size can be adjusted according to the concentration ratio of the polysulfone solution. The thickness of the membrane is easily controlled by the concentration of the solution. The porous separator has the formation of meshes intact and is very useful for forming a three-dimensional structure. The solution spreading phase separation method proposed in this study is characterized by its high cost competitiveness compared with conventional membranes due to its low production cost and easy process control.