• Title/Summary/Keyword: 곡면 검사

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3차원 자유곡면 온더머신 측정 및 검사 시스템의 개발

  • 남우선;정성종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.911-914
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    • 1995
  • Measurement and inspection of freeform surface are required in reverse design process. In the case of surface measurement using a touch probe, probe radius compensation affects measuring accuracy But current industrial practice depends upon an operator's experience to compensate for probe radius. In this paper, an on-the-machine measuring and inspection system for freeform surfface was developed. Probe radius compensation methodology was studied via modeling of B-spline surfaces based on digitized data. The accuracy and reliability of the measurement system was confirmed through various kinds of experiments.

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A Study on the Pit Excavation Volume Using Cubic B-Spline

  • Du-Yeoul Mun
    • Journal of Ocean Engineering and Technology
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    • v.16 no.4
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    • pp.19-24
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    • 2002
  • 항만공사같은 대규모의 매립공사에서 토공작업은 총공사비의 상당한 비중을 차지하므로 경제적인 시공을 위하여 절.성토량은 정확하게 계산되어야 한다. 따라서 본 연구는 주어진 3차원 표고데이터를 지나는 스플라인 곡면을 구하는 알고리즘을 제시함으로써 좀더 정확한 토공량 계산식의 결정을 목표로 한다. 스플라인에 대한 흥미로운 수학적 결과는 무척 많지만 본 연구에서는 스플라인 곡면을 기술하고 또, 그것을 이용하여 토공량 계산을 위한 알고리즘개발을 목표로 하기 때문에 알고리즘과 프로그래밍에 필요한 수학적 내용을 기술하며 그 수치적 계산결과는 Maple 프로그램을 이용하였다. 그리고 정확도를 비교하기 위하여 기존의 방법인 선형점고법, Chamber법, Chen과 Lin의 이론을 컴퓨터프로그램하여 본 연구에서 제시된 방법과 정확도를 비교, 분석한다. 아울러 각 이론식의 결과에 대한 보다 정확한 검사를 위하여 x, y 함수식을 이용한 실험지형을 인위적으로 만들었으며 그 때의 값을 기준값으로 하였다. 따라서 실험수치지형에 대한 기준값이 절대값에 가까우므로 각 토공량식들의 오차규명을 보다 명확하고 확실하게 비교할 수 있도록 하였다.

On-Machine Measurement of Sculptured Surfaces Based on CAD/CAM/CAI Integration : II. Inspection Planning Strategy (CAD/CAM/CAI 통합에 기초한 자유곡면의 On-Machine Measurement : II. 측정계획 수립)

  • Cho, Myeong-Woo;Kim, Jin-Seop;Seo, Tae-Il;Cho, Jae-H.
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.109-118
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    • 1999
  • The objective of this research is to develop an effective inspection planning strategy for sculpture surfaces in OMM(On-Machine Measurement) process. As a first step, effective measuring point locations are determined to obtain optimum results for given sampling numbers. Two measuring point selection methods are suggested in this study based on newly proposed CAD/CAM/CAI integration concept: (1) by the prediction of cutting errors, (2) by considering cutter contact points to avoid the measurement errors caused by cusps. As a next step, the TSP(Traveling Salesman Problem)algorithm is applied to minimize the probe moving distance. Appropriate simulations and experiments are performed to verify the proposed inspection planning strategy in this study, and the results are analyzed.

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A Plastic Product Surface Inspector for 6 Axes Articulated Robot (6축 다관절 로봇용 플라스틱 제품의 표면 검사기)

  • Yun, Jae-Sik;Park, Jong-Hyun;Kim, Jin-Wook;Kim, Seok-Tae
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2010.05a
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    • pp.569-571
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    • 2010
  • In this paper, we develop a vision inspection system for inspecting flaws on plastic products such as insufficient moldings, spots, scratches. The inspection algorithm for this system consist of image binarization for curved structure of plastic products, image noise removal using morphology operation, labeling methods for candidate regions and image filtering and calibration method for flaw inspection. In order to improve its performance, we also develop fast image processing algorithm based on GUI. To verify the effectiveness of this system, we conducted evaluation for the system accuracy and the inspection algorithm processing time.

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Keypad Button Defect Inspection System of Cellphone (휴대폰 키버튼 불량 검사 시스템)

  • Lee, Joon-Jae
    • Journal of Korea Multimedia Society
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    • v.13 no.2
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    • pp.196-204
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    • 2010
  • In this paper, we develope a defect inspection method for each buttons of keypad of cellular phones before they are assembled. The proposed algorithm consists of the similar color checking and its classification, font error detection, and scratch detection based on the segmentation of keypad area and font, translation and rotation processing sequentially. Especially, the proposed segmentation method approximate the pad region as B-spline function to deal with illumination change due to the shape of key button with the slant and curved surface followed by simple thresholding. And also, the rotational information is obtained by using eigen value and eigen vector very fast and effectively. The experimental results show that the performance of the proposed algorithm is good when it is applied to in-line process.

Shape-Estimation of Human Hand Using Polymer Flex Sensor and Study of Its Application to Control Robot Arm (폴리머 굽힘센서를 이용한 손의 형상 추정과 로봇 팔 제어 연구)

  • Lee, Jin-Hyuk;Kim, Dae-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.1
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    • pp.68-72
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    • 2015
  • Ultrasonic inspection robot systems have been widely researched and developed for the real-time monitoring of structures such as power plants. However, an inspection robot that is operated in a simple pattern has limitations in its application to various structures in a plant facility because of the diverse and complicated shapes of the inspection objects. Therefore, accurate control of the robot is required to inspect complicated objects with high-precision results. This paper presents the idea that the shape and movement information of an ultrasonic inspector's hand could be profitably utilized for the accurate control of robot. In this study, a polymer flex sensor was applied to monitor the shape of a human hand. This application was designed to intuitively control an ultrasonic inspection robot. The movement and shape of the hand were estimated by applying multiple sensors. Moreover, it was successfully shown that a test robot could be intuitively controlled based on the shape of a human hand estimated using polymer flex sensors.

Interference-free tool path generation for 5-axis NC machining with ball-endmill (5축 볼 엔드밀 가공에서의 간섭이 배제된 공구경로 산출)

  • 강대호;서석환;이정재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.95-100
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    • 1993
  • 본 연구에서는 볼 엔드밀을 사용한 5축 가공에서 공구 간섭회피를 위한 효율적인 알고리즘과 가공 가능한 많은 자세들 중에서 공구 절삭부위와 이전자세를 고려한 공구 자세설정 알고리즘을 개발 하였다. 공구 간섭검사는 공구 밑면 간섭과 몸체 간섭으로 나누어 순차적으로 수행하고, 공구 몸채 간섭이 없는 공구 자세를 설정한다. 공구 몸체 간섭검사는 곡면의 다각형 모델과 공구 축과의 관계를 사용하여 행한다. 간섭이 발생하였을 경우 간섭회피 및 자세조정 영역으로 설정하고 유효한 공구자세의 범위를 정한 후, 이 범위 내에서 공구 절삭 부위 및 이전 자세를 고려한 효율적 공구자세를 사용하여 공구경로를 산출하였으며, 시뮬레이터를 통해 그 유효성을 검증하였다.

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Pose Estimation of a Cylindrical Object for an Inspection Robot (검사용 로봇을 위한 원기둥형 물체의 자세 추정 방법)

  • 정규원
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.1
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    • pp.8-15
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    • 2003
  • The cylindrical object such as a water pipe or an oil pipeline are widely used in the infrastructure. Those pipes should be inspected periodically by human or a robot. However, since there is no edge or vertex in the pipe, it is very difficult for the robot to navigate along the pipe. In this paper in order to guide the robot along the axis of the pipe, an algorithm which find the axis using the measured range data from the robot to the pipe wall is developed The algorithm is verified using both the simulated range data and the measured one.

The comparative algorithm of the design data in the photomask inspection machine with high resolution (Photomask 고해상도 검사기에서 설계 데이터 비교 알고리즘)

  • Kim, Hoi-Sub;Oh, Chang-Seog;Ahn, Tae-Wan
    • Journal of the Korean Society for Industrial and Applied Mathematics
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    • v.10 no.1
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    • pp.1-9
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    • 2006
  • Three categories such as the design of a machine, control and software are necessary in the development of the photomask inspection machine with high resolution. Among them, the design of a software detects inferiority through the comparison of CAD data and real data read by camera from photomask. The block matching algorithm is used since the domain is large and the comparison of data by pixel is accomplished. To correct the error arising from the assembly of a machine, calibration algorithm is used and prefocusing algorithm is suggested to correct the surface of the photomask.

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A Study on Tool Interference Avoidance Using Solid Modeling Method (솔리드 모델링 기법을 응용한 공구간섭 제거에관한 연구)

  • 장동규;양균의
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.149-152
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    • 1995
  • 금형 제작에는 금형의 형상을 모델링 하는 모델링 기법과 이 모델링 정보로부터 공구의 경고계획, 황삭, 정삭, 잔삭가공과 가공조건등의 여러 가지 고려해야 하는 사항이 많이 있다. 근래에 들어 금형은 그 기능적인 측면뿐 아니라 미적 감각까지 만족시키는 심미안적인 측면이 많이 고려되고 있으며 CAD/CAM 소프트웨어, CNC, 머시닝 센터등릉 이용한 기술 집약적인 생 산체제로 변화하는 실정이며 금형의 생산성 향상 및 납기단축에 중점을 두고 있다. 본 연구에서는 이러한 공구간섭의 배경 을 바탕으로 하여 해석적 복합곡면에서 간섭이 발생하는 부위를 솔리드 모델링 기법을 응용하여 빠르게간섭역을 찾고 찾아진 간섭역에서의 공구간섭 현상을 검사하고 제거하고자 한다. 이러한 방법은 공구간섭검사에 필요한 계산시간을 단축하고 소요 되는 기억용량의 소모를 줄일 수 있으며 나아가 실시간 가공에도 적용할 수 있으리라 본다.

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