• Title/Summary/Keyword: 곡가공

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Prototype of the Automated Curved Hull Forming System based on Systems Engineering Process (시스템엔지니어링 기반 선체 곡가공 자동화 시스템 프로토타입 개발)

  • Noh, Jac-Kyou;Oh, Dae-Kyun
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.17 no.3
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    • pp.275-281
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    • 2011
  • One of the major technology issues in the ship production processes is the curved hull forming process that is a bottle neck and performed by experienced workers. In order to automate the curved hull forming process, there are a lot of attempts to develop the automation system by many shipbuilding companies and academic labs. However they have some problems which put the developed system in the difficulties to be used and maintained in the yard. In this paper, the problems are formed and solved by using tailored Systems Engineering Process which consists of four steps, those are requirement definition, system design, implementation of subsystem and components, and system integration and verification. A prototype for the proposed system development methodology is implemented. From the consideration of the prototype implemented, it is verified that this methodology can be an alternative to solve the problems.

Bending of Korea red pine (Pinus densiflora) by Microwave Irradiation (마이크로파 가열에 의한 소나무재의 곡가공)

  • Jung, Sung-Soo;Lee, Weon-Hee
    • Journal of the Korean Wood Science and Technology
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    • v.27 no.3
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    • pp.17-22
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    • 1999
  • The effect of microwave irradiation on wood bending was investigated in this study. The specimens irradiated with microwave were bent around a form by using pedestal-steel and clamps. The specimens, korea red pine (Pinus densiflora), for this test were water-soaked for 78 hours. Saturated specimens were boiled in water for an hour. The size of specimens was 350mm(L) by 20mm(R) by 10mm(T). These specimens were heated by microwave of 2,450MHz. The most suitable time for microwave irradiation seems to range from 60 to 90 seconds. Wood moisture content decreased remarkably with the increase of irradiation time. When a softened wood piece is bent, its convex side was stretched while the concave side was compressed. It can be compressed considerably, but stretched very little. Therefore the failure will be governed by the tensile breaking strain and occur mainly on the convex face. So we obtained results from three different bending process methods as follows : 1) When bending with a pedestal-steel, convex face had not tensile breakings, but concave face had compression fails. 2) When bending with a clamp, bending time increased more than pedestal-steel and occurred tensile breaking. 3) Bending with a pedestal-steel and a clamp was found to be the most excellent operation method in this study.

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Plate Forming Automation System of Steel Plates by Line Heating Method(I) (선상가열법에 의한 강판의 곡가공 자동화 시스템(I))

  • Joo-Sung Lee;Sang-Il Kim;Seok-Jin Oh
    • Journal of the Society of Naval Architects of Korea
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    • v.31 no.4
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    • pp.139-146
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    • 1994
  • In this paper a feasible way toward the automation for plate forming by line heating method is proposed. For this a mechanical model representing the line heating phenomenon is adopted and a reasonable algorithm is introduced to search the heating path under the given heating conditions, which can produce the surface very similar to the given surface. A computer program system has been developed according to the proposed algorithm here. It has been applied to two curved shapes to show its validity. From the results it has been found that the proposed algorithm and the developed computer program system give a good result and can be a possible way getting to the automation system of plate forming by the line heating method.

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Numerical Control System for the Automation of Steel Plate Forming (강판의 곡가공 자동화를 위한 수치제어 시스템)

  • Lee, Joo-Sung;Shin, Sung-Min
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.318-322
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    • 2002
  • In this paper the automatic plate forming system developed by the present research group is introduced, which would be helpful for other researchers. The present system consists of three parts : heating line information generation software, automatic heating apparatus and numerical control system. The numerical control system developed by the present authors is detailed. Performance test for the developed system has been carried out and good results has been obtained. As an extension of the present study, the present automatic plate fanning system will be applied to surfaces found in ship and offshore structure.

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Development of Numerical Control System for Plate forming Automation (강판의 곡가공 자동화를 위한 수치제어 시스템의 개발)

  • 이주성
    • Journal of Ocean Engineering and Technology
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    • v.17 no.1
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    • pp.72-79
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    • 2003
  • This paper deals with the development of an interface program for automatic plate forming, which can exchange information between the heating line information generation program and the automatic heating apparatus. In this paper, the performance of the developed interface program has been verified from the view point of numerical position control. By applying the interface program to the operation of the automatic heating apparatus, an experiment of line heating has been conducted for several steel plate models. Based on the experimental results, a simplified relation to estimate angular distortion has keen derived as a natural characteristic of the present automatic heating apparatus. As a result of the present study, the prototype of the automatic plate forming system has been constructed, and its application to the real surface models found in the ship will be presented in the near future.

Development of Software System for Plate Forming Simulation (강판의 곡가공 시뮤레이션을 위한 전산시스템 개발)

  • Lee, Joo-Sung
    • Journal of Ocean Engineering and Technology
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    • v.13 no.1 s.31
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    • pp.79-87
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    • 1999
  • As it is well appreciated plate forming by line heating takes an important role in ship production process. The paper deals with the development of line heating simulator which can produce the resultant deformation due to line heating in a few minute adn with which user can see the result graphically. For the present purpose mechanical modelling is adopted which can explicitly represent the physical resultant of line heating. In developing the present line heating simulator several program modules are integrated by adopting GUI concept such that the simulator can produce resultant deformation with keeping high accuracy. Application example is illustrated for the twisted shape surface which can be frequently seen in ship and offshore structures.

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Auto Classification of Ship Surface Plates By Neural-Networks (신경망을 이용한 선박의 곡가공 외판 분류 자동화)

  • Kim, Soo-Young;Shin, Sung-Chul;Gim, Tae-Gun
    • Journal of the Korean Institute of Intelligent Systems
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    • v.12 no.2
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    • pp.103-108
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    • 2002
  • Manufacturing the complex surface plates in Stern and Stem is major factor in computing the processing cost of a ship. If these parts are effectively classified, it helps to compute the processing cost and find the way of cut-down on the processing costs. This study is intended to effectively classify surface plates. To solve this problem, we apply Pattern Classification of Neural-Networks.

Determination of plates with inflection lines for hull plate forming (곡가공을 위한 변곡 곡면의 판정)

  • Kim, Chan Suk;Shin, Jong Gye
    • Journal of the Society of Naval Architects of Korea
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    • v.52 no.5
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    • pp.365-371
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    • 2015
  • Hull plate consists of various types of curved plates and there also exists corresponding processing methods. Typically, curved plates can be divided into convex type and saddle type. Large amount of research has been conducted mainly focusing on application of processing method of convex type, saddle type and hybrid type, but research on determination and processing method application of the most difficult S-shaped curved plate that has inflection lines has not been carried out yet. In this paper, as the fundamental research of appropriate processing method application, a calculation method is proposed to calculate inflection lines on curved plates. In order to calculate inflection lines, normal curvature and information of fabricated curved plates should be utilized. We compare the workability of the fabrication for hull plate using inflection line.