• 제목/요약/키워드: 고체윤활마모

검색결과 45건 처리시간 0.024초

고체윤활제 $Cu_2S$첨가 청동의 미끄럼 마찰마모특성 연구 (A Study of Sliding Friction and Wear Properties of Bronze added $Cu_2S$ as Solid Lubricants)

  • 이한영;김태준;조용재
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 2004년도 학술대회지
    • /
    • pp.60-65
    • /
    • 2004
  • [ $MoS_2S$ ] is a well-known metal sulfide applied as solid lubricants and an additive to prolong the life of sintered bearings under severe conditions. However, the high price of $MoS_2S$ limited its wide application. This study is aimed to investigated the possibility for application to solid lubricants for $Cu_2S$ as a substitute of v. Bronzes added $Cu_2S$ and $MoS_2S$ are produced by powder metallurgy in this study, and then evaluated their friction and wear properties. The sliding wear test using pin-on-disc type machine, was conducted at several sliding speeds for three type test pieces, bronze and bronzes added $Cu_2S/MoS_2$. Addition of $Cu_2S$ to bronze leads to relatively good friction and wear properties, although it is not so good as addition of $MoS_2S$. But the properties of bronze added $Cu_2S/MoS_2$ would be not suitable for the condition under the high sliding speed.

  • PDF

고체윤활제(Graphite, MoS$_2$, Sb$_2$S$_3$)의 상대량에 따른 마찰재의 마찰 및 마모특성에 관한 연구 (Friction and Wear Characteristics of Automotive Friction Materials Containing Different Relative Amounts of Solid Lubricants(Graphite, MoS$_2$and $_2$S$_3$))

  • 최낙천;장호
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 1999년도 제30회 추계학술대회
    • /
    • pp.219-224
    • /
    • 1999
  • The effects of solid lubricants on wear and friction characteristics of friction materials were studied using a pad-on-disk type friction tester. Friction materials with ten formulations containing different relative amounts of solid lubricants(graphite, MoS$_2$and Sb$_2$S$_3$) were investigated. Results of this work showed that each formulation with different relative amounts of the lubricants had unique friction characteristics. At low brake temperatures, friction materials containing rich graphite showed a small amount of $\mu$ change during sliding. At elevated temperatures, on the other hand, friction materials with rich Sb$_2$S$_3$and graphite showed smaller $\mu$ changes suggesting complementary lubrication of Sb$_2$S$_3$and graphite during sliding. However, the friction materials with rich Sb$_2$S$_3$showed a large amount of wear.

  • PDF

기계 공작유의 첨가제에 관한 고찰

  • 강석춘
    • Tribology and Lubricants
    • /
    • 제5권2호
    • /
    • pp.32-41
    • /
    • 1989
  • 기계 공작의 목적은 금속을 필요에 따라 새로운 형태로 가공하려는 것이다. 보통 이 과정은 공구와 가공물의 두 고체간 접촉에 의해서 이루어지게 된다. 이때 상호접촉은 금속의 소성유동이나 필요 없는 부분을 제거(절삭 가공)하도록 하므로써 새로운 형태로 만드는 과정을 의미한다. 새로운 모양을 만드는데는 높은 마찰과 높은 온도 및 공구의 마모를 동시에 수반한다. 따라서 기계공작유는 이러한 작업 과정의 효과적인 수행과 전반적인 능률에 영향을 미치게 된다. 소성 가공과정에서는 금속의 연성에 의해서 재료가 파괴됨 없이 가공물을 변형 하므로써 모양을 변화 시킨다. 여기에는 연속 과정과 불연속 상태 과정으로 구분되고 그에 따라 윤활의 목적이 다르게 된다. 기계 공작유에 관한 참고 서적은 많이 있으나, 공작유 첨가제의 화학작용과 그 기능에 관한 것은 거의 없고, 부분적인 논문은 많이 있으나 정리된 것은 많지 않아서 이 모든 자료에 의해 가공융의 첨가제에 관련된 화학 작용등 중요 사항을 구체적으로 살펴 보기로 한다.

고체윤활용 $MoS_2$Bonded Film의 마찰마모 특성에 관한 실험적 고찰 (Experimental Studies on Friction and Wear of the Solid Lubricating $MoS_2$ Bonded Films)

  • 공호성;윤의성;한홍구;권오관
    • Tribology and Lubricants
    • /
    • 제12권1호
    • /
    • pp.15-21
    • /
    • 1996
  • Friction and wear properties of MoS$_2$ bonded films were studied using the Falex testing machine, and their properties were evaluated in terms of the life and the load carrying capacity of the films. MoS$_2$ bonded films were formulated from the mixtures of MoS$_2$ solid particles and epoxyphenol resin, and they were applied onto AISI 4130 steel surface by dipping method to form lubricating bonded films. The results of the life and the load carrying capacity of the films showed that films were mainly affected by the surface temperature arisen from the frictional heat at the contact surface. To obtain enhanced tribological properties of the films, various combinations of solid lubricants and additives with a basic polymer resin were attempted and evaluated. The effects of surface pretreatment, such as sand blast or Zn-phosphating, were also investigated.

결합제 변화에 따른 상온 경화성 접착형 $MoS_2$ 고체윤활 피막의 마찰.마모 특성 (An Experimental Study on Friction and Wear Characteristics of Air Curable $MoS_2$ Bonded Films with Polymeric Binder Materials)

  • 한흥구;공호성;윤의성;권오관
    • Tribology and Lubricants
    • /
    • 제14권4호
    • /
    • pp.72-78
    • /
    • 1998
  • In this work, the effects of binder materials on the tribological behavior were experimentally evaluated for air curable MoS$_2$bonded film lubricants. The binders tested were basically alkyd and acryl based resins, and also were modified by nitro-cellulose in various weight percentages. Effects on the binder ratio to solid lubricants and the molecular weight of binders were also investigated in all aspects of the tribological behavior. For the tests, LFW-1 and Falex tester were used to measure mainly the endurance life and load carrying capacity of bonded lubricants. Results showed that lubricants of methacrylic resin has the better performance than those of other resins, and also the properties of lubricants both of alkyd and acrylic resins could be improved by modification with nitro-cellulose. It was also shown that the optimum ratio of nitro-cellulose related closely to the binder material and the testing machine.

DLC 코팅한 다이아몬드 마이크로 블레이드의 절삭 성능과 피삭재의 치핑에 관한 연구 (Investigation of Chipping and Cutting Efficiency of DLC Coated Diamond Micro-blades.)

  • 김송희;장재철
    • 한국표면공학회:학술대회논문집
    • /
    • 한국표면공학회 2014년도 추계학술대회 논문집
    • /
    • pp.200-201
    • /
    • 2014
  • 다이아몬드 마이크로 블레이드의 절삭 효율을 향상시키고 절삭 과정에서의 블레이드 측면 경질 박막이 절삭 성능에 미치는 영향을 연구하기 위해 Cu/Sn 금속 결합재에 $MoS_2$$WS_2$ 고체 윤활제를 각각 동일 분율 첨가한 후 PAPVD법으로 DLC 박막을 블레이드의 측면에 증착하였다. 실착 절삭 시험을 위해 마이크로 블레이드 시편을 제조하여 충분한 드레싱 과정 후 절삭 시험을 행하였으며 절삭 중 순간 소모 전력과 블레이드의 마모량을 비교 평가하였다. DLC 코팅은 절삭 중 측면에 안정적으로 존재하며 측면 지립의 돌출을 억제하고 마찰을 감소시켜 절삭 효율이 향상되었으며 결과적으로 수명이 증가하였다.

  • PDF

방청 및 내마모 특성이 향상된 자동차 휠 조인트용 $MoS_2$계 고체 피막 윤활제 (An Experimental Study on the Anti-corrosion and Anti-wear Characteristics of MoS$_2$ Bonded Films for Automotive Wheel Joints)

  • 한흥구;공호성;윤의성;권오관
    • Tribology and Lubricants
    • /
    • 제16권3호
    • /
    • pp.173-181
    • /
    • 2000
  • Friction, wear and corrosion characteristics of various MoS$_2$ bonded film lubricants were investigated to apply them to automotive wheel joints. MoS$_2$ bonded film lubricants were formulated by combinations of several additives and binders, and they were coated onto the pre-treated surfaces of specimens. Friction and wear characteristics were evaluated with Falex pin & vee-block test and LFW-1 block-on-ring test. For the corrosion resistant characteristics of the films, salt solution spray corrosion tests were performed. Results showed that MoS$_2$ bonded films containing both inorganic and organic corrosion-resistant additives yielded a synergy effect on anti-corrosion resistance. Also, binders having the better water-proof and thermal stability showed the lower friction and higher corrosion resistance.

$WS_2$ 고체윤활제의 마찰.마모 거동 (Tribological Behaviour of $WS_2$Solid Lubricant)

  • 신동우;김인섭;윤대현;김경도;김성진;정진수
    • Tribology and Lubricants
    • /
    • 제14권2호
    • /
    • pp.35-41
    • /
    • 1998
  • The $WS_2$ solid lubricant synthesized through the vapour phase transport method was coated on the commercial bearing steel (SUJ 2) substrate, and the tribological behaviour of the lubricant was investigated using a ball-on-disk type tester. The $WS_2$ powder was spray-coated at room temperature using compressed air, and the change of friction coefficient was examined in various conditions, i.e., specimen configuration, atmosphere (air and nitrogen), applied load and rotating speed. $WS_2$ coated ball and disk showed the optimum friction coefficient of 0.07 and wear life of 45,000 cycles in the nitrogen atmosphere under 0.3 kgf and 100 rpm, whereas relatively high coefficient of 0.13 and reduced wear life of 4,000 cycles were observed in air atmosphere. The effect of rotating speed on the friction coefficient was not observed both in nitrogen and in air atmospheres. This confirmed that the spray-coated $WS_2$ solid lubricant was effective in reducing the friction coefficient and improving wear life in nitrogen atmosphere, and the oxygen and moisture existing in air could seriously deteriorate the lubrication effect of $WS_2$ coating layer.

유기변성 하이브리드 세라믹 물질을 결합제로 이용한 고체피막윤활제의 마찰마모 특성 (Friction and Wear Characteristics of Bonded Film Lubricants of Organically Modified Hybrid Ceramic Binder Materials)

  • 한흥구;공호성;윤의성
    • Tribology and Lubricants
    • /
    • 제19권4호
    • /
    • pp.203-210
    • /
    • 2003
  • In order to enhance the thermal stability of binder materials of bonded type solid lubricants, several metal-alkoxide based sol-gel materials such as methyltrimethoxysilane(MTMOS), titaniumisopropoxide (Ti(Opr$\^$i/)$_4$), zirconiumisopropoxide (Zr(Opr$\^$i/)$_4$) and aluminumbutoxide (Al(Obu$\^$t/)$_4$) were modified chemically by both epoxy and acrylic silane compounds. Friction and wear characteristics of the bonded solid lubricants, whose binders were of several hybrid ceramic materials, were tested with a reciprocating tribo-tester. Wear life was evaluated with respect to the heat-curing temperature, friction temperature, type of supplement lubricants, and ratio of binder materials. Test results showed that the Si-Zr hybrid ceramic materials modified by epoxy-silane compounds had a higher wear life compared to others. Sb$_2$O$_3$ was the most effective supplement lubricants in the high temperature, and BUS analyses revealed that it was caused mainly by a strong anti-oxidation effect to MoS$_2$ particles. The higher heat-curing temperature resulted in the higher wear life, and the higher friction temperature resulted in the lower wear life.

고체윤활제 $Cu_2S$첨가 소결청동의 미끄럼 마찰마모특성 연구 (A Study of Sliding Friction and Wear Properties for Bronze added $Cu_2S$ as Solid Lubricants)

  • 이한영;지영명
    • Tribology and Lubricants
    • /
    • 제23권2호
    • /
    • pp.66-72
    • /
    • 2007
  • [ $MoS_2$ ], is a well-known metal sulfide applied as solid lubricants and an additive to prolong the life of sintered bearings under severe conditions. However, the high price of $MoS_2$ limited its wide application. This study is aimed to investigate the possibility far application to solid lubricants for $Cu_2S$ as a substitute of $MoS_2$. Bronzes added $Cu_2S$ and $MoS_2$, are produced by powder metallurgy in this study, and then evaluated their friction and wear properties., as well as sintered bronze. The sliding wear test using pin-on-disc type machine, was conducted at several sliding speeds for three type test pieces sintered bronzes added $Cu_2S$ and $MoS_2$, and sintered bronze without lubricants. Addition of $Cu_2S$ to bronze leads to relatively good friction properties, although it is not so good as addition of $MoS_2$. However, the wear properies of sintered bronze added $Cu_2S$ are better than that of sintered bronze added $MoS_2$.