• Title/Summary/Keyword: 고장데이터

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Field data analyses for products with multiple-modes of failure (고장원인이 여럿인 제품의 사용현장 데이터 분석)

  • 배도선;최인수;황용근
    • The Korean Journal of Applied Statistics
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    • v.8 no.1
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    • pp.89-104
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    • 1995
  • This paper is concerned with the method of estimating lifetime distributin from field data for products with multiple modes of failure. When product failures occur within warranty period, a manufacturer can obtain failure-record data; failure times, causes of failure, and covariates. Since these data are seriously incomplete for satisfactory inference, that is, only failures occured during warrantly period may be recorded, it is usually necessary to incoporate the failure-record data by taking a supplementary sample of items obtained following up a portion of products that survive warranty time. The log linear function is considered as a model for describing the relation between failure time of a product and covariates. General methods for obtaining pseudo maximum likelihood estimators(PMLEs) for the parameters are outlined and their asymptotic properties are studied, and specific formulas for exponential or Weibull distribution are obtained. Effects of follow-up percentage on the PMLEs are investigated. Extensions to calendar time warranty or calendar and obtaining time warranty are also considered.

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Task Period Estimation for Maintenance Optimization (유지보수업무의 최적화를 위한 정량적 주기산출)

  • Lee, Kang-Mi;Baek, Jong-Hyun
    • Proceedings of the KAIS Fall Conference
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    • 2010.11a
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    • pp.367-369
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    • 2010
  • 본 논문은 열차제어시스템 유지보수업무의 최적화를 위한 정량적 주기산출방법에 관한 것으로, 특히 전장품과 같이 유지보수업무로 주로 교체업무가 선택되는 경우, 운영비용을 최적화하기 위한 교체주기를 정량적으로 산출하기위한 방법을 제시하고, 장치의 고장분포 데이터를 통해, 철도신호장치의 교체주기를 할당한다. 제시한 방법은 유지보수장치의 운영이력을 분석하여, 장치의 고장데이터를 바탕으로 고장분포를 확률적으로 모델링한 뒤, 정확한 LCC데이터가 적용될 때 새롭게 도입되는 장비 및 시스템의 유지보수업무주기를 할당이 가능하고, 이를 통해여 시스템의 운영안전을 보장하면서, 운용비용을 최적화 할 수 있다.

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Analysis of Annual System Operating Characteristics at Hangwon Wind Farm on Jeju Island (제주 행원 풍력발전단지의 연도별 시스템 운전특성 분석)

  • Ko, Kyung-Nam;Kang, Mun-Jong;Huh, Jong-Chul
    • Journal of the Korean Solar Energy Society
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    • v.28 no.2
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    • pp.42-49
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    • 2008
  • 제주 행원 풍력발전단지 내의 풍력발전시스템을 대상으로 연도별 풍력발전시스템의 운전특성과 고장원인이 분석되었다. 이용된 데이터는 2005년과 2006년 4월에서 9월 사이의 기상데이터와 풍력발전기의 운전데이터이다. 그 결과, 풍력자원은 해에 따라 변동이 있음을 확인할 수 있었고, 풍력발전기의 발전량 역시 해에 따라 변동함을 알 수 있었다. 또한 풍력발전기의 고장 또는 정지로 인하여 발전량이 떨어지고 있음을 확인하였고, 후류로 인한 발전량 손실도 추정할 수 있었다. 같은 해에 풍력발전기 1, 2호기를 운전 개시하였지만, 고장 또는 정지원인은 일관성이 없이 다양함을 알 수 있었다. 이 연구에서 시스템이 가장 많은 시간동안 정지한 원인은 기어박스와 요잉장치의 고장으로 분석되었다.

Imbedded Type Real-Time Fault Diagnosis for BLDC Motors (임베디드 타입의 실시간 BLDC 전동기 고장진단 시스템 구현)

  • Park, Jin-Il;Kim, Yong-Min;Lee, Dae-Jong;Cho, Jae-Hoon;Chun, Myung-Geun
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.23 no.4
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    • pp.62-71
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    • 2009
  • In this paper, we propose a fault diagnosis algorithm for BLDC motors by principle component analysis (PCA) and implement a real-time fault diagnosis system for BLDC motors. To verify the proposed diagnosis algorithm, various faulty data are acquired by Lab VIEW program from experimental system. We extract a fault feature using principle component analysis after preprocessing and then finally the fault diagnosis is performed by Euclidean similarity. Also, we embed the PCA algorithm and k-NN classification algorithm into a digital signal processor. From various experiments, we found that the proposed algorithm can be used as a powerful technique to classify the several fault signals acquired from BLDC motors.

A Study on the Failure Rate Prediction and Demonstraion for the Train Control system (열차제어시스템 고장률예측 및 입증에 관한 연구)

  • Shin Ducko;Lee Jae-Ho;Lee Jun-Ho;Lee Kang-Mi
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.77-81
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    • 2005
  • 본 논문은 열차제어시스템의 고장률을 정량적으로 예측하고 입증하기 위한 방안을 제시한다. 고장률의 정량적 예측은 시스템 개발단계에서 하부시스템별 고장발생확률을 예측하여 목표 고장률과 비교하고, 고장률이 높은 하부시스템의 설계를 보완하기 위함이다. 시제품이 완성된 후에는 예측된 고장률의 입증을 위해 시운전을 통한 고장데이터를 분석하거나 신뢰성시험을 통해 고장률의 예측치를 입증한다. 본 논문에서 제시하는 열차제어시스템 고장률예측과 입증은 철도신호시스템 신뢰성, 가용성, 유지보수성, 안전성관련 규격인 IEC62278의 시스템 수명주기별 신뢰성활동을 근거로 하며, 전자부품으로 구성된 시스템고장률예측은 미국방부 전자부품 고장률예측 지침인 MIL-HDBK-217을 기준으로 사용하였다.

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다수의 동일부품 중 소수의 고장 데이터를 갖는 부품의 수명분석 및 예비품수 결정

  • 염세경;전치혁
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2000.04a
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    • pp.465-468
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    • 2000
  • 본 논문에서는 고장 데이터가 극히 적은 상황에서도 다수의 동일부품이 사용되는 경우에는 중단자료를 활용하여 최우추정법으로 고장수명분포를 추정할 수 있음을 입증한다. 부품의 수명분포로 와이블분포를 사용하며 모수의 최우추정치를 구하는 비교적 단순한 방법을 제시한다. 또한, 향후 주어진 기간동안 필요로 하는 적정 예비품수를 결정하는 확률적 방안을 제안한다 그리고 이와같은 방법을 포항방사광가속기의 주요부품인 광자막이와 수냉플랜지에 적용한 사례를 소개한다.

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Fault Detection Method for Multivariate Process using Mahalanobis Distance and ICA (마할라노비스 거리와 독립성분분석을 이용한 다변량 공정 고장탐지 방법에 관한 연구)

  • Jung, Seunghwan;Kim, Sungshin
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.14 no.1
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    • pp.22-28
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    • 2021
  • Multivariate processes, such as chemical and mechanical process, power plants are operated in a state where several facilities are complexly connected, the fault of a particular system can also have fatal consequences for the entire process. In addition, since process data is measured in an unstable environment, outlier is likely to be include in the data. Therefore, monitoring technology is essential, which can remove outlier from measured data and detect failures in advance. In this paper, data obtained from dynamic and multivariate process models was used to detect fault in various type of processes. The dynamic process is a simulation of a process with autoregressive property, and the multivariate process is a model that describes a situation when a specific sensor fault. Mahalanobis distance was used to remove outlier contained in the data generated by dynamic process model and multivariate process model, and fault detection was performed using ICA. For comparison, we compared performance with and a conventional single ICA method. The proposed fault detection method improves performance by 0.84%p for bias data and 6.82%p for drift data in the dynamic process. In the case of the multivariate process, the performance was improves by 3.78%p, therefore, the proposed method showed better fault detection performance.

Learning Method for Regression Model by Analysis of Relationship Between Input and Output Data with Periodicity (주기성을 갖는 입출력 데이터의 연관성 분석을 통한 회귀 모델 학습 방법)

  • Kim, Hye-Jin;Park, Ye-Seul;Lee, Jung-Won
    • KIPS Transactions on Software and Data Engineering
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    • v.11 no.7
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    • pp.299-306
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    • 2022
  • In recent, sensors embedded in robots, equipment, and circuits have become common, and research for diagnosing device failures by learning measured sensor data is being actively conducted. This failure diagnosis study is divided into a classification model for predicting failure situations or types and a regression model for numerically predicting failure conditions. In the case of a classification model, it simply checks the presence or absence of a failure or defect (Class), whereas a regression model has a higher learning difficulty because it has to predict one value among countless numbers. So, the reason that regression modeling is more difficult is that there are many irregular situations in which it is difficult to determine one output from a similar input when predicting by matching input and output. Therefore, in this paper, we focus on input and output data with periodicity, analyze the input/output relationship, and secure regularity between input and output data by performing sliding window-based input data patterning. In order to apply the proposed method, in this study, current and temperature data with periodicity were collected from MMC(Modular Multilevel Converter) circuit system and learning was carried out using ANN. As a result of the experiment, it was confirmed that when a window of 2% or more of one cycle was applied, performance of 97% or more of fit could be secured.

A Study on the Improvement of Fault Detection Capability for Fault Indicator using Fuzzy Clustering and Neural Network (퍼지클러스터링 기법과 신경회로망을 이용한 고장표시기의 고장검출 능력 개선에 관한 연구)

  • Hong, Dae-Seung;Yim, Hwa-Young
    • Journal of the Korean Institute of Intelligent Systems
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    • v.17 no.3
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    • pp.374-379
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    • 2007
  • This paper focuses on the improvement of fault detection algorithm in FRTU(feeder remote terminal unit) on the feeder of distribution power system. FRTU is applied to fault detection schemes for phase fault and ground fault. Especially, cold load pickup and inrush restraint functions distinguish the fault current from the normal load current. FRTU shows FI(Fault Indicator) when the fault current is over pickup value or inrush current. STFT(Short Time Fourier Transform) analysis provides the frequency and time Information. FCM(Fuzzy C-Mean clustering) algorithm extracts characteristics of harmonics. The neural network system as a fault detector was trained to distinguish the inruih current from the fault status by a gradient descent method. In this paper, fault detection is improved by using FCM and neural network. The result data were measured in actual 22.9kV distribution power system.

A Fault Diagnosis Technique of an Inverter-fed PMSM under Winding Shorted Turn and Inverter Switch Open Fault (권선 단락 및 스위치 개방 고장 시의 인버터 구동 영구자석 동기전동기의 고장 진단 기법)

  • Kim, Kyeong-Hwa
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.24 no.5
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    • pp.94-105
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    • 2010
  • To detect faults in an inverter-fed permanent magnet synchronous motor (PMSM) drive under the circumstance having faults in a stator winding and inverter switch, an on-line basis fault detecting scheme during operation is presented. The proposed scheme is achieved by monitoring the second-order harmonic component in q-axis current and the fault is detected by comparing these components with those in normal conditions. The linear interpolation method is employed to determine the harmonic data in normal operating conditions. As soon as the fault is detected, the operating mode is changed to identify a fault type using the phase current waveform. To verify the effectiveness of the proposed fault detecting scheme, a test motor to allow inter-turn short in the stator winding has been built. The entire control algorithm is implemented using DSP TMS320F28335. Without requiring an additional hardware, the fault can be effectively detected by the proposed scheme during operation so long as the steady-state condition is satisfied.