• 제목/요약/키워드: 고온가공

검색결과 405건 처리시간 0.028초

보론강 고온 성형 공정의 냉각 채널 설계 (Design of cooling channel in hot press forming process of Boron Steel)

  • 홍석무;유수열;박종규;윤석진;김기정;김헌영
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2009년도 추계학술대회 논문집
    • /
    • pp.367-370
    • /
    • 2009
  • Recently, ultra high strength products can be manufactured by the hot press forming process of Boron steel in automotive and electronics industries. In order to get high strength, the hot press forming should be accompanied by quenching process inducing phase transformation. In the study, the heat conductive die and the cooling channel were designed by the numerical simulation and the effect of three different parameters were determined to improve cooling characteristics.

  • PDF

핫스탬핑용 보론강의 고온 성형한계선도 평가 연구 (Formability Test of Boron Steel Sheet at Elevated Temperature for Hot Stamping)

  • 한수식
    • 소성∙가공
    • /
    • 제26권2호
    • /
    • pp.121-126
    • /
    • 2017
  • The hot stamping process is an innovative forming method that could prevent the cracking of high strength steel sheets. The formability test of boron steel sheet using forming limit diagrams at elevated temperature is very complicated and time consuming job. In this paper, an alternative test method to evaluate the formability of boron steel in hot stamping has proposed. It measured the FLD0 instead of whole strain combinations of FLD with the tensile test machine and specially designed test rig. Test results shows that the proposed test method can simulate the plain strain condition fracture and can make the FLD of boron steel sheet at elevated temperature with less effort.

단상조직을 갖는 Cu-Zn합금의 고온강도에 미치는 변형속도와 온도의 영향 (Effects of Strain Rate and Temperature on the Hot Strength for Single Phase Cu-Zn Alloy)

  • 권용환;유연철
    • 소성∙가공
    • /
    • 제4권2호
    • /
    • pp.159-168
    • /
    • 1995
  • The torsion tests in the range of $550~800^{\circ}C$, $5.0{\times}10^{-3}~5.0{\times}10^0/sec$ were performed to study the effects of strain rate$(\.{\varepsilon})$ and temperature(T) on the hot strength of Cu-Zn alloy. High temperature flow stresses of this alloy increased with increasing $\.{\varepsilon}$ and/or decreasing T, and than the more grain refinement could be obtained. The flow curves exhibited a peak followed by a steady steady state regime as a result of dynamic recrystallization. The hot strength dependence of $\.{\varepsilon}$ and T was described by a hyperbolic sine law, $\.{\varepsilon}=A(sinh0.017{\sigma})^4.81$exp(-216KJ/mol). Hot strength could be reduced at the arbitary condition, $\.{\varepsilon}$ and T, by constitutive parameter Z(Zenner-Hollomon parameter), $Z=A(sinh{\alpha}{\sigma})^n=\.{\varepsilon}$exp(Q/RT).

  • PDF

유한요소법에 의한 Bi2223 고온 초전도 선재의 다심 인발에 대한 연구 (Study for multi-filament drawing of Bi2223 high-temperature superconductivity wire by FE method)

  • 박동인;김병민;오상수
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2003년도 추계학술대회논문집
    • /
    • pp.273-276
    • /
    • 2003
  • High-temperature superconduction materials(Bi2223) possess electrical/electronic and magnetic properties. Because high-temperature superconduction materials is a ceramic powder, that can not be produced singlehandedly. So Ag sheathed Bi-2223 wire was produced by drawing process using powder-in-tube(PIT) method. This superconductor has many difficulties to produce. The main difficulty is that the mechanical properties of the ceramic powder are very different from those of the Ag sheath. Bi2223 high-temperature superconductivity have a single filament drawing process, and multi-filament drawing process. This study analysed multi-filament drawing process by FEM, a defects during multi-filament drawing was studied by FEM.

  • PDF

Al-Mg-Si합금의 고온 소성 변형 거동 (Plastic Deformation Behavior Of Al-Mg-Si Alloy At The Elevated Temperature)

  • 권용남;이영선;이정환
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2003년도 추계학술대회논문집
    • /
    • pp.172-175
    • /
    • 2003
  • Thermomechanical behavior of Al-Mg-Si alloys have been studied to investigate the effect of microstructural features such as pre-existing substructure and distribution of particles on the deformation characteristics. The controlled compression tests have been carried out to get the basic information on how the alloy responds to temperature, strain amount and strain rate. Then hot forging of Al-Mg-Si alloys has been carried out and analyzed by the comparison with the compression tests. Microstructural features after forging have been discussed in terms of the thermomechanical response of Al-Mg-Si alloys. As already well mentioned, we have found that the deformation of Al-Mg-Si at the elevated temperature brought the recovered structure on most conditions. In a certain time, however, abnormally large grains have been found as a result of deformation assisted grain growth, which means that hot forging of Al-Mg-Si alloys could lead to a undesirable microstructural variation and the consequent mechanical properties such as fatigue strength.

  • PDF

TiAl 금속간 화합물의 미세조직에 따른 고온변형특성 (High Temperature Deformation Behavior of Ti-Al Intermetallic Compound - Microstructure Effect)

  • 하태권;정재영;이광석;장영원
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2003년도 춘계학술대회논문집
    • /
    • pp.295-298
    • /
    • 2003
  • High temperature deformation behavior of a Ti-Al intermetallic compound has been investigated. Specimens with a near gamma and a lamella structures were obtained by performing heat treatment at 1200 and 1330$^{\circ}C$, respectively, for 24 hr and stabilized at 900$^{\circ}C$ for 4 hr followed by air cooling. A series of load relaxation tests has been conducted on these samples at temperatures ranging from 850 to 950$^{\circ}C$ to construct flow curves in the strain rate range from 10$\^$-6//s to 10$\^$-3//s. Strain hardening was observed even at the temperature of 950$^{\circ}C$ in both the near gamma and the lamella structures. Further aging treatment for 12 hr at test temperatures has found to cause no softening in both microstructures.

  • PDF

Ti-6Al-4V 합금의 고온성형 시 미세조직 예측에 관한 연구 (Prediction of microstructure during high temperature forming of Ti-6Al-4V alloy)

  • 이유환;신태진;황상무;이종수
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2003년도 춘계학술대회논문집
    • /
    • pp.57-60
    • /
    • 2003
  • The purpose of this study is to investigate the high temperature deformation behavior of Ti-6Al-4V alloy and to predict the final microstructure under given forming conditions. Equiaxed and widmanstatten of Ti-6Al-4V alloys were prepared as initial microstructure and the compression tests were performed to obtain the flow curves at high temperatures (700∼1100$^{\circ}C$) and various strain rates (10$\^$-4/∼10$^2$/s). Form the results of compression test various parameters such as strain rate sensitivity (m) and activation energy (Q) were calculated and used to establish constitutive equations. To predict the final microstructure after forming, finite element analysis was performed considering the microstructural parameters such as the grain size and the volume fraction of second phase.

  • PDF

공기공급 시스템에 적용되는 Vortex Tube의 에너지 분리특성에 관한 연구( I ) -저온출구 orifice의 직경변화에 의한 영향-

  • 추홍록;상희선;김순재
    • 한국산업안전학회:학술대회논문집
    • /
    • 한국안전학회 1998년도 춘계 학술논문발표회 논문집
    • /
    • pp.13-18
    • /
    • 1998
  • vortex tube는 간단한 구조의 관을 이용하여 어떠한 화학작용이나 연소작용 없이 압축유체를 저온 및 고온부분으로 분리하는 에너지 분리장치이다. 금속학자 Georges Joseph Ranque에 의해 vortex tube의 에너지분리 현상이 발견된 후 vortex tube는 공작기계에 의한 금속가공에 있어서 가공물의 열변형을 막기 위한 국소냉각, 금형제품의 급속냉각 또는 냉각복(air cooling jacket)에 사용하거나 공기공급식 호흡보호구의 공기공급시스템에 많이 활용되고 있다. vortex tube를 이용한 냉각복 및 호흡보호구는 소형, 경량으로서 근로자의 직접적인 조작이 간단하고, 열기가 신체에 직접적으로 닿지 않아 안전하고, 냉각효율이 높을 뿐만 아니라 매우 경제적이어서 그 이용률이 점차 확대될 전망이다. (중략)

  • PDF

가공배전선로의 기준이도 적용시 상정최대장력에 관한 연구 (A Study on Maximum Tensile Strengths of Overhead Distribution Conductor Tensioned by Standard Sag of KEPCO in)

  • 왕윤찬;선상진;김창완
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2009년도 제40회 하계학술대회
    • /
    • pp.307_308
    • /
    • 2009
  • 본 연구에서는 아연도강연선을 인류주에 보통지선으로 시설할 때 전선의 불평균장력을 지지할 수 있는 최대허용불평균장력을 계산 후 현재의 가공배전선 중 가장 많이 사용하는 ACSR/AW-TR/OC 전 규격에 대하여 기준이도로 시설시 최악조건의 상정최대장력과 비교함으로써 기준이도의 재설정 필요성 여부를 검토하고자 하였다. 연구 결과 ACSR/AW- TR/OC $160mm^2$$240mm^2$은 장경간 개소의 고온계 강화 지역 상정최대장력보다 단경간 개소의 저온계 상정최대장력이 큼을 발견하였고, 지선을 아연도강연선 7/3.5mm이하로 시설 가능하도록 ACSR/AW- TR/OC $160mm^2$$240mm^2$의 기존이도를 재설정하는 연구를 진행할 필요성이 있음을 확인하였다.

  • PDF

금형재료의 열특성이 스탬핑에 미치는 영향 (Influence of the Thermal Characteristics of Die Material in Stamping)

  • 이항수;김충환;전기찬;김중재;유동진
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 1994년도 박판성형기술의 진보
    • /
    • pp.79-86
    • /
    • 1994
  • 스템핑용 냉연강판의 기계적 성질은 온도에 따라 변하므로 금형재의 열적 특성은 성형의 성공여부에 영향을 미칠 수 있으며 재질선정에 있어 중요한 인자의 하나이다. 금형재질이 성형에 미치는 영향을 조사하기 위하여 차체의 패널용으로 사용되는 강판에 대하여 상온 및 고온에서의 인장시험을 하였으며 구상흑연주철과 회주철을 중심으로 열특성을 조사하였다. 연신율과 인장 강도의 온도 의존성에 대한 검토와 함께 금형재료에 따른 열전달 특성을 분석하여 열특성 측면에서는 회주철이 구상흑연 주철보다 더 적합 하며 열전도율이나 비열 등의 열특성치도 금형재 선정에 중요한 인자중 하나라는 결론을 얻었다.