• 제목/요약/키워드: 고속 엔드밀 가공

검색결과 70건 처리시간 0.02초

고속가공용 엔드밀의 동특성 분석 (Analysis of Dynamic Characteristics of End Mill for High Speed Cutting)

  • 임경화;유중학;이우영;장헌탁
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 춘계학술대회 논문집
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    • pp.341-346
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    • 2004
  • Performance Evaluation of end mills for high speed cutting has been performed in a view of dynamic characteristics and noise-vibration under operation. The tools tested in this research consist of three foreign country made and one korean made. In addition, numerical models using finite element method are established, which are confirmed by experimental results. The evaluation results has been feedback for developing high performance end mills fur high speed cutting tools.

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고속가공용 엔드밀의 동특성 분석 (Analysis of Dynamic Characteristics of End Mills for High Speed Cutting)

  • 장헌탁;유중학;이우영;임경화
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 춘계학술대회 논문집
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    • pp.478-483
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    • 2003
  • Performance Evaluation of end mills for high speed cutting has been performed in a view of dynamic characteristics and noise-vibration under operation. The tools tested in this research consist of three foreign country made and one korean made. In addition, numerical models using finite element method are established, which are confirmed by experimental results. The evaluation results has been feedback fur developing high performance end mills for high speed cutting tools.

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엔드밀에 의한 고속가공시 표면형상 해석 (Topography Analysis in High Speed Working by Flat Endmill)

  • 배효준;이상재;서영백;박흥식
    • 한국기계가공학회지
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    • 제1권1호
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    • pp.79-88
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    • 2002
  • High speed machining system have been used in industrial because it is effective to a material manufacturing with various shape. Recently the end-milling processing is needed the high-precise technique with good surface roughness and rapid time in aircraft, automobile part and molding industry. Therefore this study proposed to decide best manufacturing cutting condition for surface roughness and rapid manufacturing tune by using computer Image processing system and 3D modelling. Until the 16,000 rpm, the surface roughness is decreased rapidly, but it is not over that. The 22,000 rpm is the spindle speed with the optimum surface in the high speed end-milling. In the case of the feed rate with 2,000 mm/mm and 8,000 mm/mm, the surface roughness is better than 4,000 mm/min and 6,000 mm/min. By using the 3D modelling, it is effectively represented shape characteristics of working surface m high speed end-milling.

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소경 공구를 이용한 고경도 패턴 금형의 고속 가공 (High speed machining of cavity pattern in prehardened mold using the small size tool)

  • 임표;장동규;이희관;양균의
    • 한국정밀공학회지
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    • 제21권1호
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    • pp.133-139
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    • 2004
  • High speed machining (HSM) can reduce machining time with the high metal removal rate by high speed spindle and feedrate. This paper supports HSM technology using the small size tool with the optimal tool path generation and modification of tool change. The optimum tool path is generated to reduce cutting length of cavity pattern and change the cutting tool for preventing the tool breakage by wear. The tool path is modified with the experiment data of tool wear and breakage to support tool change on reasonable time. The result can contribute to HSM technology of high hardness materials using the small size end-mill.

금형강의 고속가공시 공구상태의 감시 (Monitoring of tool conditions in high-speed machining of die material)

  • 허현;이기용;정융호;이득우;김정석;황경현
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.131-134
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    • 1995
  • The high efficiency and accuracy in machining the die material can be abtained in high speed machining, so it is necessary to analyze the mechanism of high speed cutting process : cutting force, flank wear. The tool dynomometer with high natural frequency is newly developed. With this device, the mechanism of high speed cutting process is investigated according to speed and feedate.

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Al 합금의 고속가공에서 치수오차와 표면정도 추이고찰 (A Study on Transition of Dimension Error and Surface Precision in High Speed Machining of Al-alloy)

  • 정문섭
    • 한국생산제조학회지
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    • 제9권3호
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    • pp.96-102
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    • 2000
  • High speed machining aims to raise the productivity and efficiency by making more precise and higher value-added products than any other machining method by means of the high speediness of spindle and feed drive system. The purpose of this study is to investigate the effects of the run-out of endmill on the dimension precision of workpiece and to obtain the fundamental data on high speed machining which is available by machining the side of Al-alloy with solid carbide endmills in high speed machining center and by measuring dimensions and surface roughness. From the results of experimentation following are obtained ; if spindle speed is ultra high in conditions that radial depth of cut and feed per tooth are very small highly precise and accurate products are to be made efficiently with high feed rate. and so we can raise productivity.

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고속 머시닝센터의 주축계 진동특성과 가공성 평가 (Evaluation of vibration property and machinability of spindle system in high speed machining center)

  • 김전하;강명창;김정석;김기태
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.16-21
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    • 2002
  • The high speed machining center(HMC) has been widely applied to manufacture a die and trial product in many machine industry. Because the evaluation fer the HMC is not sufficiently performed and the efficient cutting conditions aren't selected, a great loss has been caused in the cost aspect. In this study, the need of preliminary running time and unstable spindle speed is presented from the analysis of acceleration in idling. The Machinability fur the TiAlN coated flat end mill and STD11( $H_{R}$C60) is evaluated from the trends of tool wear and cutting force according to cutting conditions and slenderness ratio and a low response of tool dynamometer in high speed is proved. The resonance spindle speed is identified through the tool wear and natural frequency test.t.

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고속 볼 엔드밀 가공에서 절삭속도 최적화 (Optimization cutting speed in high speed ball end milling)

  • 김경균;강명창;정융호;이득우;김정석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.895-898
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    • 2001
  • This paper presents an optimization cutting speed(OCS) program developed to improve the machining precision and tool life in high speed machining using ball end milling. This program optimized the cutting speed that is changing at any time in free surface machining of an automobile part like a connecting load die. The technique of optimization cutting speed makes the CAD/CAM-generated NC code go through a reverse post process, conducts cutting simulation, and obtain the effective tool diameter of the ball end milling. Then it changes the spindle revolution to within the range of critical cutting speed fit for the material of the workpieces depending upon the effective tool diameter. In this study, the machining precision and tool life were compared for the two connecting load dies processed using the general cutting method and the proposed optimization cutting speed technique, respectively.

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범용 CNC 밀링에 의한 박막 측벽 파트 가공에 관한 연구 (A Study on the CNC Milling Machining of Thin-wall Part)

  • 지성희;이동주;신보성;최두선;제태진;이응숙
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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    • pp.83-88
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    • 2001
  • In order to suggest the proper optimal conditions of the CNC milling machining for the Thin-wall surface, some experiments were carried out. The process was applied in the aerospace industry for the machining of light alloys, notably aluminium. In recent year, however, the mold and die industry has begun to use the technology for the production of components, including those manufactured from hardened tool steels. And the end mill is an important tool in the milling process. A typical example for the end mill is the milling of pocket and slot in which a lot of material is removed from the workpiece. Therefore the proper selection of cutting parameter for end milling is one of the important factors affecting the cutting cost. In this paper, we choose the optimal parameters(cutting forces) to cut thin-walled Al part by experiment.

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고속 엔드밀가공에서 가공환경 변화에 따른 가공면의 미시적 정밀도에 관한 연구 (A Study on the Microscopic Precision of Machined Surface according to Variation of Machining Environments in High Speed Endmilling)

  • 권동희;이종환;황인옥;강명창;김정석
    • 한국공작기계학회논문집
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    • 제15권6호
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    • pp.50-57
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    • 2006
  • The investigation of microscopic precision in high speed endmilling is necessary for machinability evaluation, and the environmentally conscious machining technology have more important position in recent machining process. The microscopic precision of workpiece is influenced by machining environments variation as cutting fluid type and lubricant method. In this study, the cutting forces according to variation of cooling and lubrication are investigated by specially designed tool dynamometer. And the surface roughness, micro hardness and residual stress are evaluated according to machining environment. The characteristics of damaged layer in environmentally conscious machining and conventional machining using cutting fluid are compared experimentally.