• Composites Research
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• v.34 no.4
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• pp.241-248
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• 2021

As the electric vehicle market grows, there is an issue of light weight vehicles to increase battery efficiency. Therefore, it is going to replace the battery module cover that protects the battery module of electric vehicles with high strength/high heat-resistant polymer composite material which has lighter weight from existing aluminum materials. It also aims to respond to the early electric vehicle market where technology changes quickly by combining 3D printing technology that is advantageous for small production of multiple varieties without restrictions on complex shapes. Based on the composite material mechanics, the critical length of glass fibers in short glass fiber (GF)/polycarbonate (PC) composite materials manufactured through extruder was derived as 453.87 ㎛, and the side feeding method was adopted to improve the residual fiber length from 365.87 ㎛ and to increase a dispersibility. Thus, the optimal properties of tensile strength 135 MPa and Young's modulus 7.8 MPa were implemented as GF/PC composite materials containing 30 wt% of GF. In addition, the filament extrusion conditions (temperature, extrusion speed) were optimized to meet the commercial filament specification of 1.75 mm thickness and 0.05 mm standard deviation. Through manufactured filaments, 3D printing process conditions (temperature, printing speed) were optimized by multi-optimization that minimize porosity, maximize tensile strength, and printing speed to increase the productivity. Through this procedure, tensile strength and elastic modulus were improved 11%, 56% respectively. Also, by post-processing, tensile strength and Young's modulus were improved 5%, 18% respectively. Lastly, using the FEA (finite element analysis) technique, the structure of the battery module cover was optimized to meet the mechanical shock test criteria of the electric vehicle battery module cover (ISO-12405), and it is satisfied the battery cover mechanical shock test while achieving 37% lighter weight compared to aluminum battery module cover. Based on this research, it is expected that 3D printing technology of polymer composite materials can be used in various fields in the future.

• Composites Research
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• v.36 no.2
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• pp.126-131
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• 2023

Growing environmental concerns regarding pollution caused by conventional plastics have increased interest in biodegradable polymers as alternative materials. The purpose of this study is to develop a 100% biodegradable nanocomposite material by introducing organic nucleating agents into the biodegradable and thermoplastic resin, poly(lactic acid), to improve its properties. Accordingly, cellulose nanofibers, an eco-friendly material, were adopted as a substitute for inorganic nucleating agents. To achieve a uniform dispersion of cellulose nanofibers (CNFs) within PLA, the aqueous solution of nanofibers was lyophilized to maintain their fibrous shape. Then, they were subjected to primary mixing using a twin-screw extruder. Test specimens with double mixing were then produced by injection molding. Differential scanning calorimetry was employed to confirm the reinforced physical properties, and it was found that the addition of 1 wt% CNFs acted as a reinforcing material and nucleating agent, reducing the cold crystallization temperature by approximately 14℃ and increasing the degree of crystallization. This study provides an environmentally friendly alternative for developing plastic materials with enhanced properties, which can contribute to a sustainable future without consuming inorganic nucleating agents. It serves as a basis for developing 100% biodegradable green nanocomposites.

• Proceedings of the Membrane Society of Korea Conference
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• 1994.10a
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• pp.30-31
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• 1994

분리막을 이용한 분리기술은 일반증류법에 의한 분리 또는 정제에 어려운 액체 혼합물을 분리하는데 적용될 수 있고 또한 미래 산업적인 중요성 때문에 최근 유용한 정제법으로 주목을 끌고 있다. 한편, 투과증발법에 의한 액체혼합물의 분리는 공정자체는 매우 간단하면서도 분리막의 투과성능에 따라 분리효율이 달라지기 때문에 이에 적합한 고분자 분리막의 개발은 아직도 많은 연구과제로 남아있는 상태이다. 따라서 본 연구에서는 증류법이나 기타방법에 의하여 회수된 저 농도의 유기수 용액으로부터 물을 보다 효율적으로 분리하여 고농도의 특정순수 유기용제를 얻으려는데 목적을 두고 보다 높은 물 선택성과 투과율을 갖는 새로운 복합막을 개발하기 위해 고흡수성 고분자재료인 CMC와 PVA 그리고 PAA를 소재로 하여 목적하는 분리기능을 갖는 새로운 복합막을 제조하여 실용가능성을 검토하기 위하여 투과증발 분리실험을 하였다.

• Proceedings of the Korean Vacuum Society Conference
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• 2010.08a
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• pp.289-289
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• 2010

나노섬유는 지름이 수십에서 수백 나노미터(1나노미터=10억분의1m)에 불과한 초극세 물질로 비표면적이 매우 크고[1], 제작이 간편하여, 사용되어지는 고분자의 종류에 따라 에너지 환경 의료 관련 분야에서 전극소재 필터재 피복재 인공 피부등 다양한 분야에서의 활용이 가능하여 전 세계적으로 연구개발이 활발하게 이루어지고 있다. 그러나 그 자체만으로 응용하기에는 그 기계적 전기적 특성의 한계 때문에 응용의 다양성에 제약을 받고 있다. 그러나 그 자체만으로 응용하기에는 그 기계적 열적 전기적 특성을 가진 탄소나노튜브를 첨가한 복합나노섬유에 의해 그 응용영역의 한계를 넓혀가고 있다.[2] 본 연구에서는 전도성 고분자인 polymethyl methacrylate (PMMA)에 multi-walled carbon nanotubes (MWCNTs)를 첨가한 복합나노섬유를 전기방사법(electrospinning method)을 통해서 제조하였다. [2~3] CNTs 첨가농도에 따른 제조된 복합나노섬유의 형상변화와 섬유내의 CNTs 배열상태를 각각 주사전자 현미경(scanning electron microscope: SEM)과 투과전자현미경(transmission electron microscope: TEM)을 이용하여 관찰하였다. 또한, 복합나노섬유의 광학 특성 변화를 CNTs 첨가농도에 따라서 FT-IR과 Raman spectroscopy등을 이용하여 조사하였으며, 나노섬유의 tensile strength의 측정을 통해 CNTs 함량에 따른 기계적 특성 변화를 분석하였다.

• Composites Research
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• v.35 no.6
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• pp.365-370
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• 2022

According to the rapid growth of electric vehicle (EVs) and E-mobility market, Li-ion batteries are one of the most progressive technologies. The demand of LIBs with high energy capacity, rate performance and fast charging is continuously increasing, hence high-performance LIBs should be developed. Si is considered as the most promising anode material to improve energy density because of its high theoretical capacity. However, Si suffers large volume chances during the charging and discharge process, leading to the fast degradation of cycle performance. Therefore, polymeric binders play a key role in electrochemical performance of Si anode by efficiently enduring the Si expansion and maintaining the binding networks in electrode. In this review, we explain the role of polymeric binders in electrode and introduce the anode binders with enhanced mechanical and chemical properties which can improve electrochemical performances of Si-based anode.

• Applied Chemistry for Engineering
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• v.31 no.1
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• pp.25-29
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• 2020

In this study, a polymer/graphene hybrid composite was prepared by a simple roll-method and a simple sensor was produced by a convenient surface engineering procedure. The sensor performance was examined and the effect of graphene content on the sensing behavior was monitored. A polymer (polydimethylsiloxane, PDMS) paste containing graphene powder was prepared by a three-roll apparatus and polymer/graphene hybrid composite was produced by a two-roll technique. The sensing medium, cyclodextrin (CD) was introduced by a convenient bio-conjugation method. The efficacy of surface modification was confirmed by FT-IR spectroscopy and the ohmic relation was observed on composite surfaces. An analyte (e.g., methyl paraben, MePRB) at a 10 nM concnetration could be detected. When the graphene loading was low, the sensor performance was relatively poor. This was attributed to the absence of graphene alignments, which were observed for the composites having a high graphene loading. This indicates that the sensor performance was influenced by physical alignments of the filler. This article can provide important information for future research on developing sensing devices.

• Polymer(Korea)
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• v.31 no.6
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• pp.474-478
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• 2007

Polymer substrate materials with low dielectric loss were obtained by fabricating the composite using dicyclopentadienyl bisphenol cyanate ester oligomer and polyphenylene ether (PPE). From the analysis of the curing reaction of oligomer and catalyst, it was observed that the optimum amount of catalyst was 0.02 phr of Zn content. It was applied to the fabrication of polymer composite. By changing oligomer/PPE weight ratio, the peel strength and the gel content of the fabricated composites were measured, and then, the dielectric constant and the dissipation factor were measured in the GHz frequency range. The amount of PPE affected the peel strength and the dielectric properties of composites. However, the amount of catalyst did not affect them at all. Resulting from all experiments, we obtained polymer composite laminates haying the peel strength of above 1 kN/m and the low dissipation factor of 0.004 at 1 GHz.

• Korean Chemical Engineering Research
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• v.54 no.4
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• pp.510-518
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• 2016

Ethyl cellulose-g-poly(ethylene glycol) (EP) was synthesized by esterification of carboxylic acid functionalized methoxy polyethylene glycol (MPEG-COOH) with ethyl cellulose (EC) in order to develop a hydrophilic substrate for thin-film composite (TFC) membrane in a forward osmosis (FO) system. A porous EP substrate, fabricated by a non-solvent induced phase separation method, was found to be more hydrophilic than the EC substrate due to the presence of polyethylene glycol (PEG) side chains in the EP. Since the EP substrate exhibits smaller water contact angles and higher porosity, the structural parameter (S) of TFC-EP is smaller than that of TFC-EC, indicating that internal concentration polarization (ICP) within porous substrates can occur less when TFC-EP is used as a membrane. For example, the water flux value of the TFC-EP is 15.7 LMH, whereas the water flux value of the TFC-EC is only 6.6 LMH. Therefore, we strongly believe that the TFC-EP could be a promising candidate with good FO performances.

• Applied Chemistry for Engineering
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• v.34 no.2
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• pp.106-110
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• 2023

Lignin is compatible with various polymeric materials and useful as a carbon precursor. In this work, carbon monolith films were produced from polyacrylonitrile (PAN)@lignin precursor films by a controlled carbonization cycle. In addition, their morphological features, electrical properties, and adsorption behavior were analyzed and compared with those of carbonized PAN films. The successful formation of PAN@lignin precursor was confirmed by Fourier-transform infrared (FT-IR) spectroscopy. SEM was used to examine the morphology of precursor and carbonized films, revealing that both precursor and carbonized films retained structural stability following carbonization. A trace of lignin in the carbonized films was also found. The pore structure of the carbonized PAN@lignin film was measured using the BET method, indicating the formation of fairly uniform pores. The electrical properties were also analyzed to obtain the Ohmic relation, which demonstrated that the electrical signal was influenced by incoming materials. Finally, the carbonized PAN@lignin films were useful as adsorbents to remove metal ions. This study provides important information for future initiatives in relevant research fields.

• Proceedings of the Membrane Society of Korea Conference
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• 2004.05b
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• pp.199-202
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• 2004

DMFC 성능을 개선시키기 위한 연구의 큰 영역은 고분자전해질막에 있으며 methanol crossover에 대한 영향을 최소화시킬 수 있는 소재개발이 우선적으로 요구되는 실정이다. 이러한 문제의 해결을 위해 Pivovar와 Cussler [1] 등은 투과증발 막분리공정에서 메탄올 저항체로 잘 알려진 폴리비닐알콜(poly vinyl alcohol, PVA)를 이용한 전해질막 연구를 하였다.(중략)