• 대한기계학회논문집A
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• 제34권5호
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• pp.549-556
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• 2010

가변성형공정에서는 형상 변형이 가능한 가변금형의 성형면을 고르게 형성하기 위하여 일반적으로 우레탄, 고무 등 같은 탄성체 패드를 가변금형과 소재 사이에 삽입하여 이용한다. 이에 본 연구에서는 이러한 탄성패드가 성형성에 미치는 영향에 대한 조사를 위하여 탄성체의 경도 및 두께를 주요 변수로 고려한 수치해석적 연구를 수행하였다. 탄성패드 소재로는 우레탄을 이용하였으며, 이의 물성 획득을 위한 압축시험을 수행하였고, 초탄성체 재료 모델로 가정하여 가변성형공정해석에 적용하였다. 탄성체의 경도와 두께의 변화에 따른 해석 결과로부터 성형 정확도를 조사하기 위하여 주방향의 단면형상을 비교하였으며, 목적형상에 대한 오차를 비교하였다. 이로부터 가변성형공정에 이용되는 탄성 패드가 적절히 선정되어야 함을 확인하였으며, 패드의 경도 및 두께 선정에 대한 기준을 제안하였다.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2000년도 추계학술대회논문집A
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• pp.407-412
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• 2000

In this study, a research for process design in bending of structural frame of AA6061-T6 with rubber pad was conducted. In this process, the conventional lower die made of metal is replaced with a polyurethane pad, resulting in high flexibility during bending. Vulcanized polyurethane rubber with shore A hardness of 60 was used for the pad. Experiments on a newly developed bending machine were carried out by controlling the stroke of the roller and horizontal movement of roller pad lower die. From this, the relation between roller path and geometry of the materials bent was obtained for the process design of producing roof rail part of a passenger car and the experimental result was compared with the target profile. For more accurate process design, it is required to control the roller path interactively. Based on the experience in developing the prototype bending machine, it is construed that a fully automated bending system with rubber pad to produce various light-weight components for automotive body frames can be successfully developed.

• 한국정밀공학회지
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• 제15권9호
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• pp.117-126
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• 1998

For investigating rubber pad sheet metal forming process, the rubber pad deformation characteristics as well as the contact problem of rubber pad-sheet metal has been analyzed. In this paper, the behavior of the rubber deformation is represented by hyper-elastic constitutive relations based on a generalized Mooney-Rivlin model. Finite element procedures for the two-dimensional responses, employing total Lagrangian formulations are implemented in an implicit form. The volumetric incompressibility condition of the rubber deformation is included in the formulation by using penalty method. The sheet metal is characterized by elasto-plastic material with strain hardening effect and analyzed by a commercial code. The contact procedure and interface program between rubber pad and sheet metal are implemented. Inflation experiment of circular rubber pad identifies the behaviour of the rubber pad deformation during the process. The various form dies and scaled down apparatus of the rubber-pad forming process are fabricated for simulating realistic forming process. The obtaining experimental data and FEM solutions were compared. The numerical solutions illustrate fair agreement with experimental results. The forming pressure distribution according to the dimensions of sheet metal and rubber pads, various rubber models and rubber material are also compared and discussed.

• 한국음향학회지
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• 제12권1호
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• pp.12-19
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• 1993

진동시험 동안 구조물은 진동시험기로부터 높은 진동에너지를 받게 되는데 공급되는 에너지를 시험물에 전달하기 위해서는 시험물에 따라 다양한 종류의 진동시험치구가 필요하게 된다. 이중에서 T-형상 진동시험치구는 진동시험축에 대해 3방향으로 시험물을 설치할 수 있고, 형상이 간단하며, 또한 값이 저렴하므로 많은 설계자들은 T-형상 치구를 설계하여 사용한다. 그러나 이 치구는 수직판이 어떤 주파수에서 평판처럼 공진현상을 일으키기 때문에 동역학적으로 설계하기가 어렵다. 본 논문에서는 진동시험치구의 기능을 향상시키기 위해 모우드 시험(Model Testing)기법을 사용하는 방법과 시험결과를 근거로 설계변경을 위해 수직보강판, 수평보강판, 그리고 천연 고무패드를 사용하여 이것들이 치구의 동특성에 미치는 영향을 기술하며 그 결과를 치구설계 때 응용 가능하도록 한다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.46-49
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• 2003

Microsystem technology (MST) which originated from semiconductor processes has been widely spreaded into tile other industry such as sensors, micro fluidics and displays. The MST, however. has been troubled in spreading with its high cost and material limitations. So, in this paper, new process for micromolding technology using silicone rubber mold was introduced. Silicone rubber mold, which was fabricated by vacuum casting. can be transferred a master pattern to a final product with the same shape but different materials. In order to verify the possibility of application of silicone rubber mold to the MST, its transferability was evaluated. and then it applied to the fabrications of polishing pad and PDP barrier ribs.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2005년도 춘계학술대회 논문집
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• pp.115-122
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• 2005

This study analyzed the characteristics of four kinds of bridge rubber pads and suggested how to determine the stiffness the pads. The stiffness of rubber pads can be estimated by a direct static test. In the procedure to estimate the stiffness of a pad, the dead load(preload) of a bridge and live load of a vehicle are considered. The polyurethane rubber pads have larger hardness than natural and chloroprene rubber pads and thus carry larger load bearing capacity. In addition, they showed higher stiffness with the same shape factor than the others and thus are more avaliable as for bridge bearings. Although natural and chloroprene rubber pads are elongated to large deformation in horizontal direction due to vertical loads, polyurethane rubber pads almost do not generate horizontal deformation due to vertical loads regardless to the thickness and hardness of the pads. Therefore, they do not need reinforced plate to restrict horizontal deformation.

• 대한기계학회논문집A
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• 제27권8호
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• pp.1380-1387
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• 2003

Microsystem technology (MST) which originated from semiconductor processes has been widely spreaded into the other industry such as sensors, micro fluidics and displays. The MST, however, has been troubled in spreading with its high cost and material limitations. So, in this paper, new process for micromolding technology using silicone rubber mold was introduced. Silicone rubber mold, which was fabricated by vacuum casting, can be transferred a master pattern to a final product with the same shape but different materials. In order to verify the possibility of application of silicone rubber mold to the MST, its transferability was evaluated, and then it applied to the fabrications of polishing pad and PDP barrier ribs.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2009년도 춘계학술대회 논문집
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• pp.599-605
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• 2009

The aim of the present study is the characteristics of bridge rubber pads and suggested how to determine the stiffness the pads. A disk bearing is operated as an elastic bearing in the vertical direction and is composed of a Polyether Urethane (polyurethane) disk for elastic support and Polytetrafluoroethylene (PTFE) to accommodate movement. Static tests are conducted in a laboratory to determine the static behavior of a Polyurethane disk. Finite Element (FE) analysis is also performed to verify the static performance. For dynamic behavior, four disk bearings having the identical Polyurethane disk used in the static tests are installed in a full size railway bridge and tested under a running locomotive. From the tests results, the static and dynamic stiffness of disk bearings are estimated and compared with each other. In the procedure to estimate the stiffness of a pad, the dead load(pre-load) of a bridge and live load of a vehicle are considered.

• 한국정밀공학회지
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• 제16권9호
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• pp.117-122
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• 1999

Track rubber parts has heat built-up as long as dynamic loading is applied from running tracked vehicles. Durability is required for rubber part to sustain the heat accumulation and heat exchange between rubber-metal assembly and environmental air and ground. For this research, the track assembly was divided into four parts i.e., bottom track shoe, upper track pad, pin busing and metal structure. Three rubber parts and metal structure were modelled and analyzed with MARC package program to obtain time-temperature data which was induced form mechanical work of tracked vehicles. heat accumulation data was obtained from special experiments under the room temperature of 25$^{\circ}C\;and\;35^{\circ}C$ to simulate the actual environmental conditions. From this research, it is cleared that the environmental temperature does not affect to the heat accumulation speed in rubber parts. Also, the heat built-up mechanism was clarified from the thermo-mechanical work based on numerical analysis and experiments.

• Elastomers and Composites
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• 제33권5호
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• pp.335-344
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• 1998

본 연구에서는 군용 전투차량 궤도 패드용으로 사용되는 고무 배합물의 내크랙성 향상을 위해 기계적 물성이 우수한 천연고무를 이용하여 크랙 개시 저항성 즉, 인열 에너지와 크랙성장 저항성인 크랙 성장 속도를 평가하였다. 내크랙성에 영향을 주는 인자는 여러 가지가 있으나, 본 실험에서는 주로 충전제인 카본블랙과 가교 시스템을 평가하였다. 본 연구결과 촉진제의 함량이 황의 함량과 동일 할 때 내크랙성이 가장 우수하였다. 또한 카본블랙은 보강성이 우수한 hard black의 일종인 ISAF (N220)가 강도 및 가공성에서 가장 우수한 것으로 평가되었으며 적정 함량은 50phr이었다.