• Title/Summary/Keyword: 계면전파균열

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Analysis and Propagation Behavior of Dissimilar Friction Welded Materials for Fatigue Crack in around Interface (이종마찰압접 계면근방에서의 피로균열의 전파거동 및 해석)

  • 오환섭
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.140-145
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    • 1998
  • In this study, analysis for fatigue crack propagation behavior of interface and aroud interface under rotary bending stress. Though K values are nearly the same in around interface by BEM 2-D, fatigue crack propagated H.A.Z. Around Interface crack propagation speed is m=0.678 in H.A.Z by Paris' law. In this case(friction welded materials: STS304, SM15C), fatigue crack growth is considered SM15C metal microstructure and elastic flow from this result. Result is more metal microstructute dependence than stress dependence by analysis (BEM 3-D, BEM 2-D) and fatigue crack propagation

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Dynamic Slant Interface Crack Propagation Behavior under Initial Impact Loading (초기 혼합모드 동적 하중을 받는 경사계면균열의 동적 전파거동)

  • Lee, Eok-Seop;Park, Jae-Cheol;Yun, Hae-Ryong
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.2
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    • pp.146-151
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    • 2001
  • The effects of slant interface in the hybrid specimen on the dynamic crack propagation behavior have been investigated using dynamic photoelasticity. The dynamic photoelasticity with the aid of Cranz-Shardin type high speed camera system is utilized to record the dynamic stress field around the dynamically propagating inclined interface crack tip in the three point bending specimens. The dynamic load is applied by a hammer dropped from 0.08m high without initial velocity. The dynamic crack propagation velocities and dynamic stresses field around the interface crack tips are investigated. Theoretical dynamic isochromatic fringe loops are compared with the experimental reults. It is interesting to note that the crack propagating velocity becomes comparable to the Rayleigh wave speed of the soft material of a specimen when slant angle decreases.

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Numerical Simulations of Crack Initiation and Propagation Using Cohesive Zone Elements (응집영역요소를 이용한 균열진전 모사)

  • Ha, Sang-Yul
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.22 no.6
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    • pp.519-525
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    • 2009
  • In this study a cohesive zone model was used to simulate the delamination phenomena which occurs by a successive crack initiation and propagation in composite laminates. The cohesive zone model was incorporated to the classical finite element method via cohesive element formulation and then implemented into the user-subroutine UEL of a commercial finite element program Abaqus. To validate the formulation and implementation of the cohesive element the finite element results were compared with the experimental data of double cantilever beam and end notched flexure tests. The numerical results well agree with the experimental load-displacement curves. Also the effect of the elastic stiffness and the size of the cohesive element on the global load-displacement curves were studied numerically. To minimize the mesh-dependency of the crack propagation path and eliminate the zig-zag patterns in the load-displacement curve, cohesive elements should be refined at the crack-tip.

Fatigue Crack Growth Behavior of and Recognition of AE Signals from Composite Patch-Repaired Aluminum Panel (복합재 패치로 보수된 알루미늄 패널의 피로균열 성장거동과 AE신호의 유형인식)

  • Kim, Sung-Jin;Kwon, Oh-Yang;Jang, Yong-Joon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.1
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    • pp.48-57
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    • 2007
  • The fatigue crack growth behavior of a cracked and patch-repaired Ah2024-T3 panel has been monitored by acoustic emission(AE). The overall crack growth rate was reduced The crack propagation into the adjacent hole was also retarded by introducing the patch repair. AE signals due to crack growth after the patch repair and those due to debonding of the plate-patch interface were discriminated by usiag the principal component analysis. The former showed high center frequency and low amplitude, whereas the latter showed long rise tine, low frequency and high amplitude. This type of AE signal recognition method could be effective for the prediction of fatigue crack growth behavior in the patch-repaired structures with the aid of AE source location.

Crack Formation and Propagation Behavior of $Al_2$$O_3$/$ZrO_2$Laminate Composites ($Al_2$$O_3$/$ZrO_2$적층복합체의 균열생성 및 전파거동)

  • 방희곤;박상엽
    • Journal of the Korean Ceramic Society
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    • v.37 no.11
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    • pp.1058-1064
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    • 2000
  • 연속슬립캐스팅 및 상압소결법으로 $Al_2$O$_3$/ZrO$_2$적층복합체를 제조하였으며, 적층복합체에서 ZrO$_2$층을 단사정, 정방정 및 입방정으로 각각 달리 적층하여 균열생성 및 전파 거동에 미치는 ZrO$_2$상의 영향을 고찰하였다. 균열 생성은 냉각시 $Al_2$O$_3$층과 ZrO$_2$층 간의 열팽창 계수의 차이에 의한 열적불일치응력이 가장 큰 요인으로 작용하였다. 적층체 내에 존재하는 균열은 tetra-ZrO$_2$의 경우 적층두께 조절로 가능하였으며, cubic-ZrO$_2$의 경우는 냉각속도 조절로 균열밀도로 크게 낮출 수 있었다. $Al_2$O$_3$/ZrO$_2$적층체를 구성하는 세가지 ZrO$_2$상(mono, tetra, cubic)들 중에서 cubic-ZrO$_2$가 포함된 적층체의 경우 $Al_2$O$_3$와 ZrO$_2$계면에 형성된 잔류압축응력으로 인한 균열굴절 효과를 얻을 수 있었다.

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The Formation of Serrated Grain Boundaries and Its Influence on Boron Segregation and Liquation Behavior (파형 결정립계 생성이 보론 편석 및 액화거동에 미치는 영향)

  • Hong, H.U.;Kim, I.S.;Choi, B.G.;Yoo, Y.S.;Jo, C.Y.
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.73-73
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    • 2010
  • 합금원소가 다량 첨가된 고합금강, 스테인리스강, Ni기 초내열합금 등은 용접시 혹은 후열처리 동안 열영향부 (HAZ: heat-affected-zone)에서 결정립계를 따라서 액화균열이 종종 발생한다. 이러한 액화균열은 급속한 가열시 HAZ의 결정립계가 국부적으로 용융되어 액상필름을 형성하고, 냉각시 수축으로 인한 인장구속응력에 의해 필름을 따라서 균열이 발생하여 생성된다. HAZ 결정립계 액화는 탄화물, 황화물, 인화물, 보론계 화합물 등이 급가열시 기지와의 반응에 의해 표피 액상을 형성하는 조성적 액화 (constitutional liquation)에 의한 액상의 결정립계 침투로 설명되거나, 결정립계 자체의 용융점을 상당량 낮추는 보론(B), 인(P), 황(S)등의 편석에 의한 국부적 입계 용융으로 주로 연관 지어 해석한다. HAZ 액화균열은 고온 입계균열 현상이므로, 결정립계의 특성에 따라 크게 영향을 받으며 결정립계 character 설계에 의해 액화균열 저항성을 개선시킬 수 있음을 유추할 수 있다. 한편, 본 연구자들은 최근 Ni기 초내열합금에 있어 입계 serration 현상을 새롭게 발견하였으며, 이론적 접근법을 통해 serration을 위한 특별한 열처리 방법을 개발하였다. 형성된 파형입계는 결정학적인 관점에서 조밀 {111} 입계면을 갖도록 분해 (dissociation)되어 낮은 계면에너지를 갖게 됨을 확인하였으며, 입계형상 변화뿐만 아니라 탄화물 특성변화까지 유도하여 크리프 수명을 기존대비 약 40% 정도 향상시킴을 확인하였다. 본 연구에서는 이러한 직선형 입계 대비 'special boundary'로 간주되는 파형입계가 도입될 경우, 보론 편석 및 HAZ 액화거동에 미치는 영향을 고찰하고자 하였다. SIMS (secondary ion mass spectrometry)를 이용하여 열처리 직후 결정립계 보론편석 정도를 비교하였다. 파형입계 시편의 경우, 일반직선형 시편에 비해 결정립계에 보론편석 저항성이 우수함을 확인할 수 있었다. 재현 HAZ 열사이클 시험을 통해 미세조직을 정량적으로 분석하였다. 파형입계 시편 및 일반직선형 시편 모두 최고온도 $1060^{\circ}C$이상부터 입계 탄화물이 기지내로 완전 용해되고 입계가 액화되기 시작하였다. 최고온도별로 입계액화비율을 정량적으로 비교한 결과, 파형입계가 직선입계 대비 훨씬 낮음을 확인할 수 있었으며, 때때로 액화된 필름이 입계를 따라 전파되지 않고 부분적으로 단락되어 있음이 관찰되었다. 액화시험 후 투과전자현미경을 이용한 EDS (energy dispersive spectrometry) 분석을 통해 결정립계 액화의 주요원인은 입계 $M_{23}C_6$의 조성적 액화반응 보다는 보론 편석 (원자 및 $M_{23}(CB)_6$)으로 인한 결정립계 국부용융이 더 유력함을 유추할 수 있었다. 따라서 상기 결과로부터 입계구조가 안정되어 계면에너지가 낮은 파형입계가 보론편석에 대한 저항성이 우수하였으며, 이러한 결과는 액화 저항성에 대응되어 영향을 미침을 알 수 있었다. 게다가 파형입계에 액상 필름이 생성되더라도 낮은 계면에너지에 의해 비롯된 상대적으로 낮은 적심성 (wettability)에 의해 필름이 쉽게 전파되지 않음을 'Smith 입계 wetting 이론'을 이용하여 해석할 수 있었다.

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Development of the Dynamic Photoelastic Hybrid Method for Propagating Interfacial Crack of Isotropic/Orthotropic Bi-materials (등방성/직교이방성 이종재료의 진전 계면균열에 대한 동적 광탄성 실험 하이브리드 법 개발)

  • Hwang, Jae-Seok;Sin, Dong-Cheol;Kim, Tae-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.7
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    • pp.1055-1063
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    • 2001
  • When the interfacial crack of isotropic/orthotropic bi-materials is propagated with constant velocity along the interface, stress and displacement components are derived in this research. The dynamic photoelastic experimental hybrid method for the bimaterial is introduced. It is assured that stress components and dynamic photoelastic hybrid developed in this research are valid. Separating method of stress components is introduced from only dynamic photoelastic fringe patterns. Crack propagating velocity of interfacial crack is 69∼71% of Rayleigh wave velocity of epoxy resin. The near-field stress components of bonded interface of bimaterial are similar with those of pure isotopic material and two dissimilar isotropic bimaterials under static or dynamic loading, but very near-field stress components of bonded interface of bimaterial are different from those.

Dynamic Photoelastic Experimental Method for Propagating Interfacial Crack of Bimaterials (이종재료의 진전 계면 균열에 대한 동적 광탄성 실험법)

  • Shin, Dong-Chul;Hawong, Jai-Sug
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.292-297
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    • 2000
  • In this research, the dynamic photoelastic experimental hybrid method for bimaterial is introduced. Dynamic biaxial loading device is developed, its strain rate is 31.637 s-1 and its maximum impact load is 20 ton. Manufactured methods for model of the dynamic photoelastic experiment for bimaterial are suggested. They are bonding method(bonding material: AW106, PC-1) and molding method. In the bonding method, residual stress is not occurred in the manufactured bimaterial. Crack is propagated along the interface or sometimes deviated from the interface. While in the molding method, residual stress is occurred in the manufactured bimaterial. Crack is always deviated from the interface and propagated in the epoxy region(softer materila). In order to propagate with constant velocity along the interface of bimaterial with arbitrary stiffer material, edge crack should be located along the interface of the acute angle side of the softer material in the bimaterial.

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A Study on the Interfacial Crack Propagation Criterion for Two Dissimilar Isotropic Bimaterial by the Static Photoelastic Experimental Hybrid Method (정적 광탄성 실험 하이브리드 법에 의한 두 상이한 등방성 이종재료의 계면균열전파 기준에 관한 연구)

  • Tche, Konstantin;Hawong, Jai-Sug;Shin, Dong-Chul;Nam, Sung-Su;Nam, Jeong-Hwan
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1216-1221
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    • 2003
  • The specimen materials used in this research is bimaterial. The static photoelastic experiment was applied to them. And then the specimens used in photoelastic experiment were fractured under static load. The static photoelastic hybrid method was introduced and it's validity had been assured. The static photoelastic hybrid method was applied to the Minimum Strain Energy Density Criterion, the Maximum Tangential Stress Criterion and Mode Mixity. Crack propagation criterion by the static photoelastic hybrid method was introduced and it was applied to the above various failure theories. Comparing the experimental initial angle of crack propagation with the theoretical initial angle of crack propagation from the various failure criterions. And then the optimal crack propagation criterion was suggested and it's validity was assured.

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Effects of Numerical Modeling on Concrete Heterogeneity (콘크리트 비균질성에 대한 수치모델의 영향)

  • Rhee, In-Kyu;Kim, Woo
    • Journal of the Korea Concrete Institute
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    • v.18 no.2 s.92
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    • pp.189-198
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    • 2006
  • The composition of most engineering materials is heterogeneous at some degree. It is simply a question of scale at which the level of heterogeneity becomes apparent. In the case of cementitious granular materials such as concrete the heterogeneity appears at the mesoscale where it is comprised of aggregate particles, a hardened cement paste and voids. Since it is difficult to consider each separate particle in the topological description explicitly, numerical models of the meso-structure are normally confined to two-phase matrix particle composites in which only the larger inclusions are accounted for. 2-D and 3-D concrete blocks(Representative Volume Element, RVE) are used to simulating heterogeneous concrete meso-structures in the form of aggregates in the hardened mortar with nearly zero-thickness linear or planar interfaces. The numerical sensitivity of these meso-structures are Investigated with respect to the different morphologies of heterogeneity and the different level of coupling constant among fracture mode I, II and III. In addition, a numerically homogenized concrete block in 3-D using Hashin-Shtrikman variational bounds provides an evidence of the effective cracking paths which are quite different with those of heterogenous concrete block. However, their average force-displacement relationship show a pretty close match each other.