• Journal of Adhesion and Interface
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• v.16 no.4
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• pp.137-145
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• 2015

This study aimed to develop epoxy putty as a multi-purpose connection and restoration material that can be used for material-specific restoration work such as metal, wood, ceramics, earthenware and stone artifacts by replacing synthetic resins currently being used for preservation treatment of cultural assets. Existing synthetic resins have the issue of cutting force resulting from high strength, deflection resulting from long hardening time, contaminating the surface of artifacts through staining on tools or gloves and need for re-treatment resulting from material discoloration. Accordingly, paste type restoration material most widely being used in the field of cultural assets preservation treatment was selected and examined the property to select it as an object of comparison. Based on such process, epoxy putty was developed according to the kind of agent, hardener and filler. For the purpose of solving the issues of existing material and allowing the epoxy putty developed to have similar property, property experiments were conducted by selecting agents and hardeners with different characteristics and conditions. The study findings showed that both kinds are paste type that improved work convenience and deflection issue as a result of their work time of within 5~10 minutes that are about 3~10 times shorter than that of existing material. In regards to wear rate for increasing cutting force, it improved by about 3 times, thereby allowing easy molding. For the purpose of improving the issue of surface contamination that occurs during work process, talc and micro-ballon were added as filler to reduce the issue of stickiness and staining on hand. Furthermore, a multi-purpose restoration material with low shrinkage, low discoloration and high cutting force was developed with excellent coloring, lightweight and cutting force features.

• 한국신재생에너지학회:학술대회논문집
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• 2011.05a
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• pp.92.1-92.1
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• 2011

고분자 전해질 연료전지 (PEMFC)의 핵심 부품 중의 하나인 Bipolar Plate (분리판)을 제조하기 위해서 고분자/그라파이트 복합재료를 사용하였다. 고분자 매트릭스로는 경화시 뛰어난 화학적, 기계적 특성을 갖는 에폭시를 채택하였고, 전기 전도성을 부여하기 위해 그라파이트를 도입하였으며, 에폭시 수지의 내충격성을 향상시키기 위해서 Carbon Fiber를 채택하였다. 에폭시 분말과 그라파이트 분말, 그리고 1cm 정도의 길이를 갖는 Carbon Fiber을 믹서에 넣고 균일하게 혼합하였다. 이 혼합물을 이형제 처리된 몰드에 주입하고, Hot Press를 사용하여 가열, 가압 ($150^{\circ}C$, 4 ton/$cm^2$, 2시간)하면서 경화시켰다. 일정 비율로 고정된 에폭시/그라파이트 계에 Carbon Filber의 혼합 비율을 변화시키면서 전기적, 물리적 성질의 변화를 연구하였다.

• Journal of Adhesion and Interface
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• v.10 no.3
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• pp.117-126
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• 2009

Epoxy/anhydride systems with silica filler were studied to improve the cure behavior and characteristics. To study the curing process of epoxy/anhydride using DSC and a stress rheometer, it was observed that gelation temperature increased by increasing the thermal rate or in high isothermal conditions, while it was observed that the degree of cure at gelation decreased. Thermal stability of the epoxy/anhydride system showed any increment by increasing silica contents, except slight decrease of weight by containing humidity. The epoxy resin cured with 30% of silica filler decreased coefficient thermal expansion (CTE) about 33% to show $40ppm/^{\circ}C$. Specimens filled with 30 wt% of silica showed 60% increase in storage modulus at $30^{\circ}C$ to show 3909 MPa compared with neat resin to 2,377 MPa. Epoxy/anhydride systems with surface treated silica by silane coupling agent decreased storage modulus.

• Journal of Conservation Science
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• v.32 no.4
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• pp.459-469
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• 2016

The goal of this study was to examine property changes induced by the choice of filler used with an epoxy resin that was developed in 2014 to restore cultural assets and consider the applicability of the resin as a restorative agent. The properties of putty mixed with 9 types of fillers and as-developed resins were compared with those of existing materials with regard to stability, superiority and applicability. The potential of the putty as an alternative material was also examined. The materials produced the best adhesiveness, color change and hardness results when mixed with lime. Micro balloon produced the best wear rates and hardening times, while diatomite produced the best tensile and compressive strengths. A plaster and white mineral pigment mixture produced the best specific gravity. Every material except for lime exhibited about 2.5-20 times higher wear rates than the existing material, which is thought to exhibit an excellent cutting force. The hardening time was enhanced by about 0.5-9 times to improve convenience. The stability of the relic was also ensured by improving hand staining without any shrinkage or deformation. The material exhibited about 0.5-27 times less yellowing. Thus, it is thought to be a material that can reduce property changes and reduce the degree of relic fatigue which occurs during reprocessing and sense of difference from relic.

• Journal of Conservation Science
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• v.27 no.3
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• pp.301-312
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• 2011

Epoxy resin has superior durability and adhesive strength and proper physical strength so that it is used to diversity materials for multi-purposes. However epoxy resin is hardly removed after hardening specially once it is applied to artefacts, it is difficult to remove them under re-conservation. This paper is an experimental study on removing epoxy resin applied to iron objects using Nd:YAG laser cleaning system. Tests conducted in this study investigated how increasing laser energy and pulses would give effect on samples. The samples were prepared in a way that epoxy resin, itself pure and one which was mixed with pigment and they were applied to iron coupons and corroded iron coupons respectively. As a result of experiment, pure epoxy resin applied to corroded iron coupons was ablated at high laser energy but epoxy resin applied to iron coupons and mixing with pigment were not ablated but discolored and bubbled due to laser-induced heat generation. Results of FT-IR showed no component alteration of shifted resins and no residues on the surfaces ablated by laser irradiation. From SEM-EDS for removed surfaces, the debris from epoxy resin and melting iron was observed. Therefore, this study demonstrated the possibilities and limitations for laser cleaning to remove epoxy resin from iron objects.

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2018.06a
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• pp.44-44
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• 2018

칼라도장강판은 금속 제품의 제품화 공정 중에 도장 공정을 생략함으로 경제적이며, 제조공정 중 발생할 수 있는 VOCs(Volatile Organic Compounds)의 배출 염려가 없어 건축 및 가전 산업에 다용되고 있다. 칼라도장강판은 용융아연도금강판(GI), 전기아연도금강판(EGI), 용융알루미늄아연합금도금강판 등이 기재로 적용되고 있으며, 최근 마그네슘 성분이 첨가되는 고내식 도금강판 개발과 함께 고내식 도금강판을 이용한 칼라도장강판의 개발 및 수요 발굴을 위한 연구가 활발하게 진행 중에 있다. 칼라강판의 구성은 일반적으로 도막 밀착성 확보를 위한 화성처리층, 기재와 도막간의 밀착성과 내식성 개선을 위한 하도층(primer layer), 가공성, 내오염성, 의장성 등의 기능성 부여를 위한 상도층(top layer)의 구조로 도장되어 있다. 도료는 가공성, 내오염성, 경도 등의 기능성이 우수한 폴리에스테르 수지계가 가장 폭넓게 사용되고 경화제로는 멜라민 화합물과 이소시아네이트 화합물이 널리 사용되고 있다. 칼라도장 강판은 1970년대 이후 본격적으로 보급되어 사용되기 시작하였으며, 화성처리층은 밀착성과 내식성이 우수한 크로메이트처리가 널리 사용되고, 하도층은 방청성이 우수한 크로메이트계 방청 안료를 함유시킨 도료가 일반적이다. 그러나, 전기전자 제품에 적용되는 칼라도장강판은 2006년에 RoHS 규제의 시행과 더불어 6가 크롬 사용 제한의 영향으로 크롬프리 화성처리가 일반화되어 적용되고 있으며, 그 동안 6가 크롬 제안이 유보적이었던 건축용 칼라도장강판 또한 크롬프리 화성처리층 및 크로메이트계 방청 안료의 하도층 적용을 회피하고 있는 추세이다. 이에 따라, 고내식 합금도금강판을 기재로 사용하고 기존의 화성처리층과 하도층에 크롬프리 수지를 적용하는 연구개발이 활발하게 진행 중에 있다. 본 연구에서는 마그네슘이 첨가된 고내식 합금도금강판으로 Al-Mg-S i강판과 용융 Zn-Al-Mg 합금도금강판에 기존의 상용화 공정에서 사용되는 크롬계 및 크로프리 화성처리 적용 칼라도장강판에 대한 내식성 등 칼라도장강판의 특성에 대해 발표한다.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.17 no.9
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• pp.27-33
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• 2016

Phenolic resin has excellent heat resistance and good mechanical properties as a thermosetting resin. However, its thermosetting characteristics cause it to produce a non-recyclable waste in the form of sprue and runner which is discarded and represents up to 15~20% of the overall products. Forty thousand tons of phenolic resin sprue and runner are disposed of (annually). The (annual) cost of such domestic waste disposal is calculated to be 20 billion won. In this study, discarded phenol resin scraps were pulverized and treated by silanes to improve their interfacial adhesion with HDPE. The sizes of the pulverized pulverulent bodies and fine particles were (100um~1000um) and (1~100um), respectively. The pulverized phenol resin was treated with 3-(methacryloyloxy) propyltrimethoxysilane and vinyltrimethoxy silane and the changes in its characteristics were evaluated. The thermal properties were evaluated by DSC and HDT. The mechanical properties were assessed by a notched Izod impact strength tester. When the silane treated phenol resin was added, the heat distortion temperature of HDPE increased from $77^{\circ}C$ to $96^{\circ}C$ and its crystallinity and crystallization temperature also increased. Finally, its impact strength and tensile strength increased by 20% and 50%, respectively, in comparison with the non-treated phenol resin.

• Journal of Adhesion and Interface
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• v.13 no.4
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• pp.156-162
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• 2012

Polyurethane (PU)/organoclay nanocomposites were prepared by mixing UV curable urethane acrylate oligomer with organoclay, and a subsequent curing by UV irradiation. As organoclays, commercially available Cloisite 20A (C20A) and acrylsilane modified C20A were used. XRD and TEM analyses revealed that the UV cured PU/clay nanocomposites formed intercalated nanocomposites, and acrylsilane modified C20A are dispersed more finely than unmodified C20A in PU matrix. DMTA, pencil hardness and adhesion test onto PET substrate showed that the clay nanolayers induced an increase in the properties, and the enhancement in the properties was more pronounced in the PU/acrylsilane modified C20A nanocomposites than in the PU/unmodified C20A nanocomposites. It was also observed that the PU/surface modified clay nanocomposites showed remarkably lower shrinkage upon UV curing than the unfilled PU. The nanocomposites showed excellent optical transparency but lower gloss as compared to unfilled PU.

• Korean Journal of Materials Research
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• v.7 no.1
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• pp.50-56
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• 1997

급냉응고법을 이용하여 고용한도 이상으로 Mn량을 첨가할 때 Mn량에 따른 인장특성의 변화와 시효특성을 조사하였다. 원심분무법으로 AI-4.7%Zn-2.5%Mg-0.2%Zr합금에 Mn량을 각기 달리 첨가한 급냉응고 분말을 제조 하였다. 이 분말을 냉간압축, 진공 탈가스처리를 한 후 15:1로 압출하여 봉상 시편을 만들었다. 분말의 미세조직은 $\alpha$-AI수지상과 수지상간 편석부로 이루어져 있으며 Mn첨가에 따라 조직의 변화는 관찰되지 않았다. 빠른 냉각속도로 인하여 2.0%Mn을 첨가한 경우에도 초정 Mn상을 발견할 수 없었다. 압출재의 미세조직은 아결정립으로 이루어져 있으며 약간의 제2상들이 관찰되었다. 대부분의 Mn 분산상은 압출후 용체화처리 과정에서 형성되었으며 시효경화량은 Mn양에 관계없이 일정하였다. 46$0^{\circ}C$에서 1시간 용체화처리하고 12$0^{\circ}C$에서 24시간 시효처리한 경우 최대의 시효경도값을 나타내었다. 인장강도는 Mn첨가량에 따라 증가 하였는데 이것은 Mn분산상의 밀도증가에 의한 것으로 확인되었다. 2.0%Mn을 첨가한 합금의 시효후 인장강도는 590MPa, 연산율은 4%를 보였다.

• Journal of the Korean Wood Science and Technology
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• v.27 no.3
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• pp.31-38
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• 1999

This paper deals with a coating technique of hardening surface layer of softwood{Larix leptolepis) flooring board to improve its surface properties such as hardness and abrasion resisitance without spoiling its exellent qualities such as beautiful color tones and great strength. For surface hardening of the wood, polyurethane wood sealer was used as under coat, polyurethane sanding sealer as intermediate coat, and UV-curing epoxy acrylate and urethane acrylate varnishes as top coat. The hardness of the wood was improved by the coating treatment and it was similar to that of high density hardwood such as oak, keruing. The abrasion resistance of the coated wood was greatly improved by UV curing epoxy acrylate or urethane acrylate varnishes. Adhesion properties and impact resisitance of the coated wood surface were also good. It was suggested that the well-coated larch wood could be used as interior flooring board as substitute for hardwood such as keruing.